Preparation of CHA zeolite (chabazite) crystals and membranes without organic structural directing agents for CO2 separation

Micro and Nanoporous Membrane Platforms for Carbon Neutrality: Membrane Gas Separation Prospects

Recently, carbon neutrality has been promoted as a potentially practical solution to global CO2 emissions and increasing energy-consumption challenges. Many attempts have been made to remove CO2 from the environment to address climate change and rising sea levels owing to anthropogenic CO2 emissions. Herein, membrane technology is proposed as a suitable solution for carbon neutrality. This review aims to comprehensively evaluate the currently available scientific research on membranes for carbon capture, focusing on innovative microporous material membranes used for CO2 separation and considering their material, chemical, and physical characteristics and permeability factors. Membranes from such materials comprise metal-organic frameworks, zeolites, silica, porous organic frameworks, and microporous polymers. The critical obstacles related to membrane design, growth, and CO2 capture and usage processes are summarized to establish novel membranes and strategies and accelerate their scaleup.

Template-Free Synthesis of High Dehydration Performance CHA Zeolite Membranes with Increased Si/Al Ratio Using SSZ-13 Seeds

Pervaporation is an energy-efficient alternative to conventional distillation for water/alcohol separations. In this work, a novel CHA zeolite membrane with an increased Si/Al ratio was synthesized in the absence of organic templates for the first time. Nanosized high-silica zeolite (SSZ-13) seeds were used for the secondary growth of the membrane. The separation performance of membranes in different alcohol-aqueous mixtures was measured. The effects of water content in the feed and the temperature on the separation performance using pervaporation and vapor permeation were also studied. The best membrane showed a water/ethanol separation factor above 100,000 and a total flux of 1.2 kg/(m2 h) at 348 K in a 10 wt.% water-ethanol mixed solution. A membrane with high performance and an increased Si/Al ratio is promising for the application of alcohol dehydration.

CO2-Induced Gate-Opening Adsorption on a Chabazite/Phillipsite Composite Zeolite Transformed from a Faujasite Zeolite Using Organic Structure-Directing Agent-Free Steam-Assisted Conversion

Organic structure-directing agent-free steam-assisted conversion and Cs+ ion exchange were used to transform the faujasite (FAU)-type zeolite to the Cs+-type chabazite/phillipsite (CHA/PHI) composite zeolite. Compared with the pure PHI-type zeolite, the Cs+-type CHA/PHI zeolite showed gate-opening CO2 adsorption behavior and good thermal stability. In situ powder X-ray diffraction (PXRD) of the CO2 adsorption was measured to elucidate the mechanism for the gate-opening adsorption on the CHA/PHI zeolite. The Na+-type CHA/PHI zeolite did not show such adsorption behavior, and the PXRD pattern of the Na+-type CHA/PHI zeolite did not change with increasing CO2 partial pressure, which suggests that this unique adsorption behavior was caused by the PHI framework transition or Cs+ ions moving in both the CHA and PHI frameworks. Furthermore, in situ Fourier-transform infrared spectra of CO2 adsorption and CO2 breakthrough measurement on the Cs+-type CHA/PHI zeolite suggest that the CHA and PHI frameworks in the CHA/PHI zeolite shared eight-membered-ring windows and that CO2 molecules could easily diffuse from a CHA cage to a PHI framework. The ideal adsorbed solution theory was used to calculate the CO2/N2 separation selectivity for the Cs+-type CHA/PHI zeolite. At 298 and 318 K, the Cs+-type CHA/PHI composite zeolite showed a high CO2/N2 separation coefficient of >10,000 compared with other zeolites with high CO2 adsorption capacity. Furthermore, the CO2 working capacity was calculated for the Cs+-type CHA/PHI zeolite in both the pressure- and temperature-swing processes, and the results showed that the CHA/PHI composite zeolite could selectively separate CO2 from the CO2/N2 gas mixtures released from power generation plants operating using these processes.

In Situ Synthesis of Cation-Free Zirconia-Supported Zeolite CHA Membranes for Efficient CO2/CH4 Separation

Cation-free zirconosilicate zeolite CHA and thin zirconia-supported membranes were in situ synthesized in a fluoride-free gel for the first time. The usage of the ZrO₂/Al₂O₃ composite support inhibited the transportation of aluminum from the support into zeolite membranes. No fluorite source was used for the synthesis of cation-free zeolite CHA membranes, indicating the green property of the synthesis. The thickness of the membrane was only 1.0 μm. The best cation-free zeolite CHA membrane prepared by the green in situ synthesis displayed a high CO₂ permeance of 1.1 × 10^-6 mol/(m² s Pa) and CO₂/CH₄ selectivity of 79 at 298 K and 0.2 MPa pressure drop for an equimolar CO₂/CH₄ mixture.

Synthesis of ZIF-8 tubular membrane via solvent evaporation seeding coupled with microwave assisted heating method for separation of small molecule gases

In this work, we systematically study the performance of tubular ZIF-8 membranes in the separation of small molecules including H₂, CO₂, N₂ and CH_4. The tubular ZIF-8 membranes were synthesized on α-alumina support via novel dual approach known as solvent evaporation seeding coupled with microwave assisted growth. The durations for the growth of the seed layer through solvent evaporation and membrane layer via microwave heating were varied. The crystallinity and morphology of the resultant membranes were evaluated by using XRD, SEM and IFM analyses. The performance of the resultant tubular ZIF-8 membranes was assessed for small molecule gases permeation at various pressures and temperatures. Highest flux ranging from 0.02 to 0.61 mol/m²s were obtained for gases CO₂, CH₄, N₂, and H₂ at feed pressure of 10 bar, whereas highest ideal selectivity of 12.4, 9.3 and 6.9 were obtained for H₂/CH_4, CO₂/CH₄, N₂/CH₄, respectively, at feed pressure of 10 bar and temperature of 30 °C. This work reveals that the tubular ZIF-8 membrane can be synthesized via a feasible and reproducible solvent evaporation seeding coupled with microwave assisted growth method, which can be further explored for the upscaling of the ZIF-8 tubular membrane in pilot scale for gas separation application.

Understanding the Effect of Water on CO2 Adsorption

Carbon capture from large sources and ambient air is one of the most promising strategies to curb the deleterious effect of greenhouse gases. Among different technologies, CO₂ adsorption has drawn widespread attention mostly because of its low energy requirements. Considering that water vapor is a ubiquitous component in air and almost all CO₂-rich industrial gas streams, understanding its impact on CO₂ adsorption is of critical importance. Owing to the large diversity of adsorbents, water plays many different roles from a severe inhibitor of CO₂ adsorption to an excellent promoter. Water may also increase the rate of CO₂ capture or have the opposite effect. In the presence of amine-containing adsorbents, water is even necessary for their long-term stability. The current contribution is a comprehensive review of the effects of water whether in the gas feed or as adsorbent moisture on CO₂ adsorption. For convenience, we discuss the effect of water vapor on CO₂ adsorption over four broadly defined groups of materials separately, namely (i) physical adsorbents, including carbons, zeolites and MOFs, (ii) amine-functionalized adsorbents, and (iii) reactive adsorbents, including metal carbonates and oxides. For each category, the effects of humidity level on CO₂ uptake, selectivity, and adsorption kinetics under different operational conditions are discussed. Whenever possible, findings from different sources are compared, paying particular attention to both similarities and inconsistencies. For completeness, the effect of water on membrane CO₂ separation is also discussed, albeit briefly.

Scalable crystalline porous membranes: current state and perspectives

Crystalline porous materials (CPMs) with uniform and regular pore systems show great potential for separation applications using membrane technology. Along with the research on the synthesis of precisely engineered porous structures, significant attention has been paid to the practical application of these materials for preparation of crystalline porous membranes (CPMBs). In this review, the progress made in the preparation of thin, large area and defect-free CPMBs using classical and novel porous materials and processing is presented. The current state-of-the-art of scalable CPMBs with different nodes (inorganic, organic and hybrid) and various linking bonds (covalent, coordination, and hydrogen bonds) is revealed. The advances made in the scalable production of high-performance crystalline porous membranes are categorized according to the strategies adapted from polymer membranes (interfacial assembly, solution-casting, melt extrusion and polymerization of CPMs) and tailored based on CPM properties (seeding-secondary growth, conversion of precursors, electrodeposition and chemical vapor deposition). The strategies are compared and ranked based on their scalability and cost. The potential applications of CPMBs have been concisely summarized. Finally, the performance and challenges in the preparation of scalable CPMBs with emphasis on their sustainability are presented.

A time- and cost-effective synthesis of CHA zeolite with small size using ultrasonic-assisted method

In this paper, the ultrasonic-assisted method has been used to the rapid hydrothermal synthesis of CHA zeolite in the absence of expensive organic template. The influence of different sonicated time on the crystallinity and micromorphology of CHA-type crystals has been studied in detail. The bath-type ultrasound processor produces acoustic waves at the frequency of 20 kHz and the power of ultrasound wave is 150 W. The synthesized products have been characterized by XRD, SEM, EDX, TG and N₂ adsorption analyses. Due to the acceleration on homogeneous nucleation caused by acoustic cavitation cracks during the ultrasonic vibrative process, the crystallization time can be shorten from 48 h to 10 h and the crystal size can be reduced from about 20 μm to 5 μm. The SEM observations of samples with different ultrasonic treatment time distinctly revealed the morphology evolution of the walnut-like CHA zeolites. From EDX, TG and N₂ adsorption comparisons, it is clear that untreated sample and ultrasonic sample both have similar element distribution, thermal stability, and pore size distribution. The research work in this paper has demonstrated the ultrasonic treatment can significantly improve crystallinity degree, reduce crystallization time and crystal size of CHA zeolite.