Poly(2,5-benzimidazole)/sulfonated sepiolite composite membranes with low phosphoric acid doping levels for PEMFC applications in a wide temperature range

In-situ strategies for melamine-functionalized graphene oxide nanosheets-based nanocomposite proton exchange membranes in wide-temperature range applications

The traditional preparation of nanocomposite proton exchange membranes (PEM) is hindered by poor organic-inorganic interface compatibility, insufficient proton-conducting sites, easy aggregation of nanoparticles, and difficulty in leveraging nanoscale advantages. In this study, a novel method involving electrochemical anodic oxidation exfoliation was employed to prepare melamine-coated graphene oxide (Me@GO), which was subsequently subjected to in-situ polymerization with poly(2,5-benzimidazole) (ABPBI) to prepare a Me@GO/ABPBI composite proton exchange membrane. Benefiting from the strong hydrogen bonding and large π stacking interactions, melamine (Me) tightly bound to graphene oxide (GO), effectively preventing the secondary aggregation of GO after exfoliation. Moreover, the abundant alkaline functional groups of melamine enhanced the enhancement of phosphoric acid (PA) retention in the Me@GO/ABPBI membranes, thereby increasing the number of proton-conducting sites. The experimental results indicated that the introduction of Me@GO enhanced membrane properties. For Me@GO at a concentration of 1 wt%, the tensile strength of the 1Me@GO/ABPBI composite membrane reached 207 MPa, nearly 2.52 times that of the pure membrane. The proton conductivity of the 1Me@GO/ABPBI composite membrane reached 0.01 S cm-1 across a wide temperature range (40-180 °C), peaking at 0.087 S cm-1 at 180 °C. Additionally, a single-cell incorporating the 1Me@GO/ABPBI composite membrane achieved a peak power density of 0.304 W cm-2 at 160 °C, nearly 1.46 times that of the pure membrane. Benefiting from the well-dispersed and PA-enriched proton channels provided by Me@GO, the Me@GO/ABPBI composite membrane exhibits excellent prospects for wide-temperature range (40-180 °C) applications.

Rational Materials and Structure Design for Improving the Performance and Durability of High Temperature Proton Exchange Membranes (HT-PEMs)

Hydrogen energy as the next-generation clean energy carrier has attracted the attention of both academic and industrial fields. A key limit in the current stage is the operation temperature of hydrogen fuel cells, which lies in the slow development of high-temperature and high-efficiency proton exchange membranes. Currently, much research effort has been devoted to this field, and very innovative material systems have been developed. The authors think it is the right time to make a short summary of the high-temperature proton exchange membranes (HT-PEMs), the fundamentals, and developments, which can help the researchers to clearly and efficiently gain the key information. In this paper, the development of key materials and optimization strategies, the degradation mechanism and possible solutions, and the most common morphology characterization techniques as well as correlations between morphology and overall properties have been systematically summarized.

A Critical Review of Electrolytes for Advanced Low- and High-Temperature Polymer Electrolyte Membrane Fuel Cells

In the 21st century, proton exchange membrane fuel cells (PEMFCs) represent a promising source of power generation due to their high efficiency compared with coal combustion engines and eco-friendly design. Proton exchange membranes (PEMs), being the critical component of PEMFCs, determine their overall performance. Perfluorosulfonic acid (PFSA) based Nafion and nonfluorinated-based polybenzimidazole (PBI) membranes are commonly used for low- and high-temperature PEMFCs, respectively. However, these membranes have some drawbacks such as high cost, fuel crossover, and reduction in proton conductivity at high temperatures for commercialization. Here, we report the requirements of functional properties of PEMs for PEMFCs, the proton conduction mechanism, and the challenges which hinder their commercial adaptation. Recent research efforts have been focused on the modifications of PEMs by composite materials to overcome their drawbacks such as stability and proton conductivity. We discuss some current developments in membranes for PEMFCs with special emphasis on hybrid membranes based on Nafion, PBI, and other nonfluorinated proton conducting membranes prepared through the incorporation of different inorganic, organic, and hybrid fillers.

Proton Conductivity Enhancement at High Temperature on Polybenzimidazole Membrane Electrolyte with Acid-Functionalized Graphene Oxide Fillers

Graphene oxide (GO) and its acid-functionalized form are known to be effective in enhancing the proton transport properties of phosphoric-acid doped polybenzimidazole (PA-doped PBI) membranes utilized in high-temperature proton exchange membrane fuel cells (HTPEMFC) owing to the presence of proton-conducting functional groups. This work aims to provide a comparison between the different effects of GO with the sulfonated GO (SGO) and phosphonated GO (PGO) on the properties of PA-doped PBI, with emphasis given on proton conductivity to understand which functional groups are suitable for proton transfer under high temperature and anhydrous conditions. Each filler was synthesized following existing methods and introduced into PBI at loadings of 0.25, 0.5, and 1 wt.%. Characterizations were carried out on the overall thermal stability, acid doping level (ADL), dimensional swelling, and proton conductivity. SGO and PGO-containing PBI exhibit better conductivity than those with GO at 180 °C under anhydrous conditions, despite a slight reduction in ADL. PBI with 0.5 wt.% SGO exhibits the highest conductivity at 23.8 mS/cm, followed by PBI with 0.5 wt.% PGO at 19.6 mS/cm. However, the membrane with PGO required a smaller activation energy for proton conduction, thus less energy was needed to initiate fast proton transfer. Additionally, the PGO-containing membrane also displayed an advantage in its thermal stability aspect. Therefore, considering these properties, it is shown that PGO is a potential filler for improving PBI properties for HTPEMFC applications.

Research on Energy and Economics of Self-Made Catalyst-Coated Membrane for Fuel Cell under Different Oxidants

In the context of global warming, clean energy represented by fuel cells has ushered in a window period of rapid development; however, most research mainly focuses on the improvement of catalysts and performance, and there is very little research on the performance differences and energy consumption between different oxidants. In this paper, the performance differences of fuel cells with different oxidants (air and oxygen) are studied using a self-made CCM, and the economic aspect is calculated from the perspective of power improvement and energy consumption. Firstly, the CCM and GDL are prepared, and the hydrophilicity and hydrophobicity of GDL are realized by the addition of PTFE and SiO₂, respectively. Secondly, through the experiment, it is found that the fuel cell can achieve the best comprehensive performance at 60 °C, and the use of oxygen can achieve the highest power increase, 117.1%, compared with air. Finally, from the perspective of economics, after excluding the power consumed for preparing oxygen, the use of oxygen as an oxidant still achieved a net power increase of 29.512%. The research in this paper clearly shows that using oxygen instead of air can greatly improve performance and is good economically, which makes it a useful exploration for the research of fuel cells.

Enhancing Physicochemical Properties and Single Cell Performance of Sulfonated Poly(arylene ether) (SPAE) Membrane by Incorporation of Phosphotungstic Acid and Graphene Oxide: A Potential Electrolyte for Proton Exchange Membrane Fuel Cells

The development of potential and novel proton exchange membranes (PEMs) is imperative for the further commercialization of PEM fuel cells (PEMFCs). In this work, phosphotungstic acid (PWA) and graphene oxide (GO) were integrated into sulfonated poly(arylene ether) (SPAE) through a solution casting approach to create a potential composite membrane for PEMFC applications. Thermal stability of membranes was observed using thermogravimetric analysis (TGA), and the SPAE/GO/PWA membranes exhibited high thermal stability compared to pristine SPAE membranes, owing to the interaction between SPAEK, GO, and PWA. By using a scanning electron microscope (SEM) and atomic force microscope (AFM), we observed that GO and PWA were evenly distributed throughout the SPAE matrix. The SPAE/GO/PWA composite membrane comprising 0.7 wt% GO and 36 wt% PWA exhibited a maximum proton conductivity of 186.3 mS cm^-1 at 90 °C under 100% relative humidity (RH). As a result, SPAE/GO/PWA composite membrane exhibited 193.3 mW cm^-2 of the maximum power density at 70 °C under 100% RH in PEMFCs.

Highly Conductive Polybenzimidazole Membranes at Low Phosphoric Acid Uptake with Excellent Fuel Cell Performances by Constructing Long-Range Continuous Proton Transport Channels Using a Metal-Organic Framework (UIO-66)

Phosphoric acid (PA)-doped polybenzimidazoles generally require high PA doping levels to achieve high conductivity as high-temperature proton exchange membranes. However, high PA doping levels result in a significant decrease in the mechanical properties of and PA leaching from the membranes. Herein, a Zr-based metal-organic framework material (UIO-66) was introduced into poly[2,2'-(p-oxydiphenylene)-5,5'-benzimidazole] (OPBI) membranes. The composite membranes exhibited long-range continuous proton transport channels when the mass ratio of UIO-66 to OPBI was ≥30 wt %. The long-range continuous proton transport channels endowed the composite membranes with high proton conductivity at low PA doping levels. When the doping of UIO-66 in the OPBI membrane reached 40 wt %, the membrane exhibited the highest proton conductivity (0.092 S cm^-1, at 160 °C) at a low PA uptake (73.25%), while the conductivity of the pristine OPBI membrane was 0.050 S cm^-1 with a high PA uptake (217.43%). Additionally, in the oxyhydrogen fuel cell test, 40%UIO-66@OPBI membranes exhibited excellent fuel cell performance with a peak power density of 583 mW cm^-2 at 160 °C, which is 50% higher than that of the pristine OPBI membrane (374 mW cm^-2). A single cell based on 40%UIO-66@OPBI also demonstrated good durability and could remain at about 600 mV after 500 h of operation under a constant load of 200 mA cm^-2.

Advancements in proton exchange membranes for high-performance high-temperature proton exchange membrane fuel cells (HT-PEMFC)

The high-temperature proton exchange membrane fuel cell (HT-PEMFC) offers several advantages, such as high proton conductivity, high CO tolerance, good chemical/thermal stability, good mechanical properties, and low cost. The proton exchange membrane (PEM) is the critical component of HT-PEMFC. This work discusses the methods of current PEMs development for HT-PEMFC including modifications of Nafion® membranes and the advancement in composite PEMs based on non-fluorinated polymers. The modified Nafion®-based membranes can be used at temperatures up to 140 °C. Nevertheless, the application of Nafion®-based membranes is limited by their humidification with water molecules acting as proton carriers and, thus, by the operation conditions of membranes under a relative humidity below 20%. To obtain PEMs applied at higher temperatures under non-humidified conditions, phosphoric acid (PA) or ionic liquids (ILs) are used as proton carriers in PEMs based on non-fluorinated polymers. The research discussed in this work provides the approaches to improving the physicochemical properties and performance fuel cell of PEMs. The effects of polymer blending, crosslinking, and the incorporation of inorganic particles on the membrane properties and fuel cell performance have been scrutinized. The incorporation of inorganic particles modified with ILs might be an effective approach to designing high-performance PEMs for HT-PEMFC.

Metal Organic Frameworks Modified Proton Exchange Membranes for Fuel Cells

Proton exchange membrane fuel cells (PEMFCs) have received considerable interest due to their low operating temperature and high energy conversion rate. However, their practical implement suffers from significant performance challenge. In particular, proton exchange membrane (PEM) as the core component of PEMFCs, have shown a strong correlation between its properties (e.g., proton conductivity, dimensional stability) and the performance of fuel cells. Metal-organic frameworks (MOFs) as porous inorganic-organic hybrid materials have attracted extensive attention in gas storage, gas separation and reaction catalysis. Recently, the MOFs-modified PEMs have shown outstanding performance, which have great merit in commercial application. This manuscript presents an overview of the recent progress in the modification of PEMs with MOFs, with a special focus on the modification mechanism of MOFs on the properties of composite membranes. The characteristics of different types of MOFs in modified application were summarized.

R, M. K, Y. WW, J. P. Recent Progress in the Development of Aromatic Polymer-Based Proton Exchange Membranes for Fuel Cell Applications

Proton exchange membranes (PEMs) play a pivotal role in fuel cells; conducting protons from the anode to the cathode within the cell's membrane electrode assembles (MEA) separates the reactant fuels and prevents electrons from passing through. High proton conductivity is the most important characteristic of the PEM, as this contributes to the performance and efficiency of the fuel cell. However, it is also important to take into account the membrane's durability to ensure that it canmaintain itsperformance under the actual fuel cell's operating conditions and serve a long lifetime. The current state-of-the-art Nafion membranes are limited due to their high cost, loss of conductivity at elevated temperatures due to dehydration, and fuel crossover. Alternatives to Nafion have become a well-researched topic in recent years. Aromatic-based membranes where the polymer chains are linked together by aromatic rings, alongside varying numbers of ether, ketone, or sulfone functionalities, imide, or benzimidazoles in their structures, are one of the alternatives that show great potential as PEMs due totheir electrochemical, mechanical, and thermal strengths. Membranes based on these polymers, such as poly(aryl ether ketones) (PAEKs) and polyimides (PIs), however, lack a sufficient level of proton conductivity and durability to be practical for use in fuel cells. Therefore, membrane modifications are necessary to overcome their drawbacks. This paper reviews the challenges associated with different types of aromatic-based PEMs, plus the recent approaches that have been adopted to enhance their properties and performance.

Synthesis and Properties of Phosphoric-Acid-Doped Polybenzimidazole with Hyperbranched Cross-Linkers Decorated with Imidazolium Groups as High-Temperature Proton Exchange Membranes

Highly phosphoric-acid (PA)-doped polybenzimidazole (PBI) membranes exhibit good proton conductivity at high temperatures; however, they suffer from reduced mechanical properties and loss of PA molecules due to the plasticity of PA and the weak interactions between PA and benzimidazoles, especially with the absorption of water. In this work, a series of PBIs with hyperbranched cross-linkers decorated with imidazolium groups (ImOPBI-x, where x is the weight ratio of the hyperbranched cross-linker) as high-temperature proton exchange membranes are designed and synthesized for the first time. We observe how the hyperbranched cross-linkers can endow the membranes with improved oxidative stability and acceptable mechanical performance, and imidazolium groups with strong basicity can stabilize the PA molecules by delocalization and hydrogen bond formation to endow the membranes with an enhanced proton conductivity and a decreased loss of PA molecules. We measured a high proton conductivity of the ImOPBI-x membranes, ranging from 0.058 to 0.089 S cm⁻¹ at 160 °C. In addition, all the ImOPBI-x membranes displayed good mechanical and oxidative properties. At 160 °C, a fuel cell based on the ImOPBI-5 membrane showed a power density of 638 mW cm⁻² and good durability under a hydrogen/oxygen atmosphere, indicating its promising use in anhydrous proton exchange membrane applications.

α-ZrP Nanoreinforcement Overcomes the Trade-Off between Phosphoric Acid Dopability and Thermomechanical Properties: Nanocomposite HTPEM with Stable Fuel Cell Performance

In recent times, high-temperature polymer electrolyte membranes (HTPEMs) have emerged as viable alternatives to the Nafion-based low-temperature-operated polymer electrolyte membrane fuel cells. This is owing to their higher tolerance to fuel impurities, efficient water management, and higher cathode kinetics. However, the most efficacious HTPEMs such as poly(benzimidazole) (PBI) or 2,5-poly(benzimidazole) (ABPBI), which rely on the extent of phosphoric acid (PA) doping level for fuel cell performance, suffer from poor mechanical properties at higher acid doping levels and dopant leaching during continuous operation. To overcome these issues, we report the synthesis of ABPBI membranes and fabrication of ABPBI-zirconium pyrophosphate (α-ZrP)-based nanocomposite membranes by an ex situ methodology using methane sulfonic acid as the solvent. The incorporation of hydrophilic α-ZrP into the membrane resulted in higher dopability of PA (6.5 mol) and proton conductivity (46 mS/cm) of the membranes (10 wt % of α-ZrP) as against the corresponding values of 3.6 mol and 27 mS/cm, respectively, for the pristine membrane. More remarkably, these property improvements could be achieved while simultaneously augmenting the thermomechanical properties and oxidative stability of the membranes. The unit-cell tests showed a marked improvement in the maximum power density for the nanocomposite membrane (335 mW/cm² at 10 wt % α-ZrP content) over the pristine ABPBI membrane (200 mW/cm²). We also report for the first time the feasibility of a 100 W HTPEM fuel cell (HTPEMFC) stack operated with the nanocomposite membrane with an active area of 39 cm². The HTPEMFC stack delivered a stable voltage and power output, with a voltage drop rate of 0.84 μV/h over a run time of 730 h.

Effect of Crosslinking Degree on Sulfonated Poly(aryl ether nitrile)s As Candidates for Proton Exchange Membranes

In order to investigate the effect of crosslinking degree on the water uptake, swelling ratio, and methanol permeability of sulfonated poly(aryl ether nitrile)s (SPENs), the molar content of sulfonated group in bisphenol monomer is fixed at 60% in this work. The properties of sulfonated poly (aryl ether nitrile) with different crosslinking degrees are studied by changing the content of propenyl group in sulfonated poly (aryl ether nitrile)s. The cross-linking reaction of the propenyl groups in the SPENs is cured at 230 °C. All the results show that this method is an effective way to improve the water uptake, swelling ratio, and methanol permeability to meet the application requirements of the SPENs membranes as proton exchange membranes in fuel cells.