A comprehensively fouling- and solvent-resistant aliphatic polyketone membrane for high-flux filtration of difficult oil-in-water micro- and nanoemulsions

Preparation of hydrophilic PVDF membranes through in situ assembly of phytate-polyethyleneimine-Fe3+ for efficient separation of herbal volatile oil from oily water

In the realm of oil-water separation technologies, membrane-based separation emerges as an efficacious approach. Nevertheless, crafting a hydrophilic membrane capable of effectively segregating herbal volatile oil remains a formidable challenge. Our study introduces a facile in situ assembly strategy for fabricating a double-crosslinked composite coating comprising phytate (PA)-polyethyleneimine (PEI) polyelectrolyte complexes and PA-Fe3⁺ assemblies. The PA within the PA-PEI/Fe3⁺ coatings form a double cross-linking layer through interactions with amine groups and metal ions, thereby enhancing interfacial interactions and structural integrity of the membranes. Consequently, the resultant PVDF/PA-PEI/Fe3⁺ membranes exhibit improved coating stability, pronounced hydrophilicity, and exceptional antifouling capabilities, rendering them highly suitable for the separation of diverse herbal volatile oil-in-water emulsions. Furthermore, they possess the capability for reuse with an average retention ratio exceeding 90% and a pure water flux reaching up to 3200 L·m⁻2·h⁻1. Additionally, they demonstrate long-term stability and resistance to corrosion. With a simplistic yet efficient preparation process, the PVDF/PA-PEI/Fe3⁺ membrane holds significant potential for the extraction of oils from herbal volatile oil-in-water emulsions.

Scalable weaving of resilient membranes with on-demand superwettability for high-performance nanoemulsion separations

This study leverages the ancient craft of weaving to prepare membranes that can effectively treat oil/water mixtures, specifically challenging nanoemulsions. Drawing inspiration from the core-shell architecture of spider silk, we have engineered fibers, the fundamental building blocks for weaving membranes, that feature a mechanically robust core for tight weaving, coupled with a CO2-responsive shell that allows for on-demand wettability adjustments. Tightly weaving these fibers produces membranes with ideal pores, achieving over 99.6% separation efficiency for nanoemulsions with droplets as small as 20 nm. They offer high flux rates, on-demand self-cleaning, and can switch between sieving oil and water nanodroplets through simple CO2/N2 stimulation. Moreover, weaving can produce sufficiently large membranes (4800 cm2) to assemble a module that exhibits long-term stability and performance, surpassing state-of-the-art technologies for nanoemulsion separations, thus making industrial application a practical reality.

Sources, colloidal characteristics, and separation technologies for highly hazardous waste nanoemulsions

Nanoemulsions play a crucial role in various industries. However, their application often results in hazardous waste, posing significant risks to human health and the environment. Effective management and separation of waste nanoemulsions requires special attention and effort. This review provides a comprehensive understanding of waste nanoemulsions, covering their sources, characteristics, and suitable treatment technologies, intending to mitigate their environmental impact. This study examines the evolution of nanoemulsions from beneficial products to hazardous wastes, provides an overview of the production processes, fate, and hazards of waste nanoemulsions, and highlights the critical characteristics that affect their stability. The latest advancements in separating waste nanoemulsions for recovering oil and reusable water resources are also presented, providing a comprehensive comparison and evaluation of the current treatment techniques. This review addresses the significant challenges in nanoemulsion treatment, provides insights into future research directions, and offers valuable implications for the development of more effective strategies to mitigate the hazards associated with waste nanoemulsions.

Construction of biodegradable superhydrophilic/underwater superoleophobic materials with CNF (cellulose nanofiber) fence-like attached on the surface for efficient oil/water emulsion separation

Superhydrophilic/underwater superoleophobic materials for the separation of oil-water emulsions by filtration have received much attention in order to solve the pollution problem of oil-water emulsion. In this paper, a fence-like structure on the surface of CNF/KGM (Konjac Glucomannan) materials by a simple method using CNF instead of metal nanowires was successfully developed based on the hydrogen bonding of KGM and CNF. The resulted organic CNF/KGM materials surface has outstanding superhydrophilic (WCA = 0°) in air and superoleophobicity (OCA≥151°) in water, which could separate oil-water mixtures with high separation efficiency above 99.14 % under the pressure of the emulsion itself. The material shows good mechanical properties because of the addition of CNF and has outstanding anti-fouling property and reusability. More importantly, the material can be completely biodegraded after buried in soil for 4 weeks since both of KGM and CNF are organic substances. Therefore, it may have a broad application prospect in the separation of oil-water emulsion because of its outstanding separation properties, simply preparation method and biodegradability.

Chelation-directed interface engineering of in-place self-cleaning membranes

Water-energy sustainability will depend upon the rapid development of advanced pressure-driven separation membranes. Although energy-efficient, water-treatment membranes are constrained by ubiquitous fouling, which may be alleviated by engineering self-cleaning membrane interfaces. In this study, a metal-polyphenol network was designed to direct the armorization of catalytic nanofilms (ca. 18 nm) on inert polymeric membranes. The chelation-directed mineralized coating exhibits high polarity, superhydrophilicity, and ultralow adhesion to crude oil, enabling cyclable crude oil-in-water emulsion separation. The in-place flux recovery rate exceeded 99.9%, alleviating the need for traditional ex situ cleaning. The chelation-directed nanoarmored membrane exhibited 48-fold and 6.8-fold figures of merit for in-place self-cleaning regeneration compared to the control membrane and simple hydraulic cleaning, respectively. Precursor interaction mechanisms were identified by density functional theory calculations. Chelation-directed armorization offers promise for sustainable applications in catalysis, biomedicine, environmental remediation, and beyond.

Engineering In Situ Catalytic Cleaning Membrane Via Prebiotic-Chemistry-Inspired Mineralization

Pressure-driven membrane separation promises a sustainable energy-water nexus but is hindered by ubiquitous fouling. Natural systems evolved from prebiotic chemistry offer a glimpse of creative solutions. Herein, a prebiotic-chemistry-inspired aminomalononitrile (AMN)/Mn2+ -mediated mineralization method is reported for universally engineering a superhydrophilic hierarchical MnO2 nanocoating to endow hydrophobic polymeric membranes with exceptional catalytic cleaning ability. Green hydrogen peroxide catalytically triggered in-situ cleaning of the mineralized membrane and enabled operando flux recovery to reach 99.8%. The mineralized membrane exhibited a 9-fold higher recovery compared to the unmineralized membrane, which is attributed to active catalytic antifouling coupled with passive hydration antifouling. Electron density differences derived from the precursor interaction during mediated mineralization unveiled an electron-rich bell-like structure with an inner electron-deficient Mn core. This work paves the way to construct multifunctional engineered materials for energy-efficient water treatment as well as for diverse promising applications in catalysis, solar steam generation, biomedicine, and beyond.

A comprehensive review on the behavior and evolution of oil droplets during oil/water separation by membranes

Membrane separation technology has significant advantages for treating oil-in-water emulsions. Understanding the evolution of oil droplets could reveal the interfacial and colloidal interactions, facilitate the design of advanced membranes, and improve the separation performances. This review on the characteristic behavior and evolution of oil droplets focuses on the advanced analytical techniques, and the subsequent fouling as well as demulsification effects during membrane separation. A detailed introduction is provided on microscopic observations and numerical simulations of the dynamic evolution of oil droplets, featuring real-time in-situ visualization and accurate reconstruction, respectively. Characteristic behaviors of these oil droplets include attachment, pinning, wetting, spreading, blockage, intrusion, coalescence, and detachment, which have been quantified by specific proposed parameters and criteria. The fouling process can be evaluated using Hermia and resistance models. The related adhesion force and intrusion pressure as well as droplet-droplet/membrane interfacial interactions can be accurately quantified using various force analysis methods and advanced force measurement techniques. It is encouraging to note that oil coalescence has been achieved through various effects such as electrostatic interactions, mechanical actions, Laplace pressure/surface free energy gradients, and synergistic effects on functional membranes. When oil droplets become destabilized and coalesce into larger ones, the functional membranes can overcome the limitations of size-sieving effect to attain higher separation efficiency. This not only bypasses the trade-off between permeability and rejection, but also significantly reduces membrane fouling. Finally, the challenges and potential research directions in membrane separation are proposed. We hope this review will support the engineering of advanced materials for oil/water separation and research on interface science in general.

Ultrasmall Cu3(PO4)2 Nanoparticles Reinforced Hydrogel Membrane for Super-antifouling Oil/Water Emulsion Separation

Membrane fouling is a persistent and crippling challenge for oily wastewater treatment due to the high susceptibility of membranes to contamination. A feasible strategy is to design a robust and stable hydration layer on the membrane surface to prevent contaminates. A hydrogel illustrates a distinct category of materials with outstanding antifouling performance but is limited by its weak mechanical property. In this research, we report a reinforced hydrogel on a membrane by in situ growing ultrasmall hydrophilic Cu₃(PO₄)₂ nanoparticles in a copper alginate (CuAlg) layer via metal-ion-coordination-mediated mineralization. The embeddedness of hydrophilic Cu₃(PO₄)₂ nanoparticle with a size of 3-5 nm endows the CuAlg/Cu₃(PO₄)₂ composite hydrogel with enhanced mechanical property as well as reinforced hydrate ability. The as-prepared CuAlg/Cu₃(PO₄)₂ modified membrane exhibits a superior oil-repulsive property and achieves a nearly zero flux decline for separating surfactant stabilized oil-in-water emulsions with a high permeate flux up to ∼1330 L m^-2 h^-1 bar^-1. Notably, it is capable of keeping similar permeate flux for both pure water and oil-in-water emulsions during filtration, which is superior to the currently reported membranes, indicating its super-antifouling properties.

A robust underwater superoleophobic aminated polyacrylonitrile membrane embedded with CNTs-COOH for durable oil/water and dyes/oil emulsions separation

Considering the emulsified oil and water-soluble dyes in wastewater, the exploitation of easy-manufacturing, energy-saving and high-efficiency separation materials is urgently required. In this work, integrating the positively charged polyethyleneimine (PEI) with negatively charged CNTs-COOH constructed the superhydrophilic Cassie-Baxter structure onto the electrospun polyacrylonitrile (PAN) membrane surface by ultrasonic, electrostatic interaction and thermal treatment. Based on it, the PEN@CNTs membrane achieved efficient separation for surfactant-free, tween 80-stabilized, SDS-stabilized, and CTAB-stabilized emulsions (the fluxes reached 508-3158 L m^-2 h^-1, the separation efficiency reached 99.42%) by the splendid water-penetration and oil-repellency, electrostatic interaction, and "aperture sieve". Moreover, because of the porosity and strong charged surface of PEN@CNTs membrane, the anionic dyes can be quickly removed by one-step filtrate method (∼403 L m^-2 h^-1). Meanwhile, the PEN@CNTs membrane also achieved synchronous and efficient remediation for oil/dye mixture emulsions after many cycles. More importantly, facing the complex physical and chemical environments, the combination of the stabilized PEN membrane, inactive CNTs-COOH layer, and the bond of embedding method between CNTs-COOH and PEN nanofibers made the PEN@CNTs membrane demonstrated robust stability and durable separation capability.

Influence of oil droplet behavior in electrochemical micromembrane cells on treating oil/water emulsions with low-salt concentrations

Although flow-through electrode has demonstrated its potential in treating oily wastewater, few studies noted influence of oil droplet behavior on treating oil/water emulsions. In order to explore the influence of oil droplet behavior in a flow-through electrode cell on treating oil/water emulsions with low-salt concentrations, an electrochemical micromembrane cell was applied to treat oil/water emulsions with 0-0.8 g/L NaCl. High chemical oxygen demand (COD) reduction (80-90%) was obtained in treating Sodium dodecylbenzene sulfonate (SDBS) or Tween 80 emulsion by flow-through electrode, while the later had the higher permeate flux (900 mL/min around). The low salt concentration (0.5 g/L NaCl) achieved high COD reduction (87%) and good permeate flux (600 mL/min). Observations using optical microscopy revealed severe deformation of the shape of the charged oil droplet at the flow-through electrode interface. The wetting of oil droplets at the electrode interface occurred when the membrane acted as an anode, which resulted in flow-through electrode fouling, and subsequently, the reduction in permeate flux and treatment efficiency. The results of this study offer an attractive option when using flow-through electrode to treat oil-in-water emulsions under low-salinity conditions.

Green and sustainable method of manufacturing anti-fouling zwitterionic polymers-modified poly(vinyl chloride) ultrafiltration membranes

The nonsolvent induced phase separation (NIPS) method for ultrafiltration (UF) membrane fabrication relies on the extensive use of traditional solvents, thus ranking first in terms of ecological impacts among all the membrane fabrication steps. Methyl-5-(dimethylamino)-2-methyl-5-oxopentanoate (PolarClean), as a green solvent, was utilized in this study to fabricate poly(vinyl chloride) (PVC) UF membranes. Subsequently, in post-treatment process, zwitterionic polymer, [2-(methacryloyloxy) ethyl] dimethyl-(3-sulfopropyl) ammonium hydroxide (DMAPS), was grafted onto the membrane surface to enhance its anti-fouling properties using a greener surface-initiated activator regenerated by electron transfer-atom transfer radical polymerization (ARGET-ATRP) reaction. This novel method used low toxicity chemicals, avoiding the environmental hazards of traditional ATRP, and greatly improving the reaction efficiency. We systematically studied the grafting time effect on the resulted membranes using sodium alginate as the foulant, and found that short grafting time (30 min) achieved excellent membrane performance: pure water permeability of 2872 L m^-2 h^-1 bar^-1, flux recovery ratio of 86.4% after 7-hour fouling test, and foulant rejection of 96.0%. This work discusses for the first time the greener procedures with lower environmental impacts in both fabrication and modification processes of PVC UF membranes.

Preparation of Multipurpose Polyvinylidene Fluoride Membranes via a Spray-Coating Strategy Using Waterborne Polymers

As reported herein, the waterborne polymers poly(glycidyl methacrylate-co-poly(ethylene glycol) methyl ether methacrylate) P(GMA-co-mPEGMA) and polyethyleneimine (PEI) were used to prepare multipurpose polyvinylidene fluoride (PVDF) membranes via a direct spray-coating method. P(GMA-co-mPEGMA) and PEI were alternately sprayed onto the PVDF membrane to yield stable cross-linked copolymer coatings. The successful coating of polymers onto the membrane surface was verified by scanning electron microscopy, attenuated total reflectance-Fourier transform infrared spectroscopy, and X-ray photoelectron spectroscopy characterization. The coated membrane exhibited oil rejection rates that exceeded 99.0% for oil water mixture separation and 98.0% for oil/water emulsion separation. The flux recovery ratio reached 96.7% after bovine serum albumin filtration and washing with water. The removal efficiencies of the coated membrane M3 for Congo red, methyl orange, methylene blue, and crystal violet, Pb(II), Cu(II), and Cd(II) were 82.4, 83.9, 6.3, 26.8, 90.6, 91.3, and 86.2%, respectively. Thus, it can be used for the removal of dyes and heavy metal ions from wastewater. The antibacterial activities of the coated membranes were also confirmed by the inhibition zone tests and confocal laser scanning microscopy analysis. In addition, the cross-linking strategy provides the coated membranes with excellent durability and repeatability. More importantly, the use of water as the solvent can ensure that the application of these membrane coatings proceeds via a very safe and environmentally friendly coating process.

Membrane processes

This literature review provides a review for publications in 2018 and 2019 and includes information membrane processes findings for municipal and industrial applications. This review is a subsection of the annual Water Environment Federation literature review for Treatment Systems section. The following topics are covered in this literature review: industrial wastewater and membrane. Bioreactor (MBR) configuration, membrane fouling, design, reuse, nutrient removal, operation, anaerobic membrane systems, microconstituents removal, membrane technology advances, and modeling. Other sub-sections of the Treatment Systems section that might relate to this literature review include the following: Biological Fixed-Film Systems, Activated Sludge, and Other Aerobic Suspended Culture Processes, Anaerobic Processes, and Water Reclamation and Reuse. This publication might also have related information on membrane processes: Industrial Wastes, Hazardous Wastes, and Fate and Effects of Pollutants.

Modification of Polysulfone Ultrafiltration Membranes via Addition of Anionic Polyelectrolyte Based on Acrylamide and Sodium Acrylate to the Coagulation Bath to Improve Antifouling Performance in Water Treatment

Surface modification of polysulfone ultrafiltration membranes was performed via addition of an anionic polymer flocculant based on acrylamide and sodium acrylate (PASA) to the coagulation bath upon membrane preparation by non-solvent induced phase separation (NIPS). The effect of PASA concentration in the coagulant at different coagulation bath temperatures on membrane formation time, membrane structure, surface roughness, hydrophilic-hydrophobic balance of the skin layer, surface charge, as well as separation and antifouling performance was studied. Scanning electron microscopy (SEM), atomic force microscopy (AFM), Fourier transform infrared (FTIR) spectroscopy, contact angle and zeta potential measurements were utilized for membrane characterization. Membrane barrier and antifouling properties were evaluated in ultrafiltration of model solutions containing human serum albumin and humic acids as well as with real surface water. PASA addition was found to affect the kinetics of phase separation leading to delayed demixing mechanism of phase separation due to the substantial increase of coagulant viscosity, which is proved by a large increase of membrane formation time. Denser and thicker skin layer is formed and formation of macrovoids in membrane matrix is suppressed. FTIR analysis confirms the immobilization of PASA macromolecules into the membrane skin layer, which yields improvement of hydrophilicity and change of zeta potential. Modified membrane demonstrated better separation and antifouling performance in the ultrafiltration of humic acid solution and surface water compared to the reference membrane.

One-step electrospinning cellulose nanofibers with superhydrophilicity and superoleophobicity underwater for high-efficiency oil-water separation

Cellulose nanofibers have been widely applied in many fields because of its unique advantages. However, it is a challenge to prepare cellulose nanofibers by electrospinning directly owing to the special molecular structure of cellulose. This limits the practical applications of cellulose nanofibers. In this work, cellulose nanofibers were successfully prepared directly by design of new electrospinning receiving device and optimization of process parameters. The as-prepared cellulose nanofibers exhibit good oil-water separation performances. Driven solely by gravity, the separation flux of the cellulose nanofibers for mixture of oil and water reaches 34,300.6 L m^-2 h^-1, and the separation flux and efficiency for surfactant-stabilized emulsion of oil and water reach 2503.7 L m^-2 h^-1 and over 98.3%, respectively. The as-prepared cellulose nanofibers also exhibit good mechanical properties and reusability. The breaking strength of the cellulose nanofibers can reach 148.2 cN. The separation fluxes of cellulose nanofibers for mixtures and emulsions of oil and water can be maintained 99.7% and 86.3% of the initial value after being used for 20 times. Furthermore, the as-prepared cellulose nanofibers have good degradability. These properties render as-prepared cellulose nanofibers as promising materials with potential applications in oil-water separation.