Embedding hollow silica nanoparticles of varying shapes and dimensions in nanofiltration membranes for optimal performance

Greening the pathways: a comprehensive review of sustainable synthesis strategies for silica nanoparticles and their diverse applications

Silica nanoparticles (SiNPs) have emerged as a multipurpose solution with wide-ranging applications in various industries such as medicine, agriculture, construction, cosmetics, and food production. In 1961, Stöber introduced a ground-breaking sol-gel method for synthesizing SiNPs, which carried a new era of exploration both in academia and industry, uncovering numerous possibilities for these simple yet multifaceted particles. Inspite of numerous reported literature with wide applicability, the synthesis of these nanoparticles with the desired size and functionalities poses considerable challenges. Over time, researchers have strived to optimize the synthetic route, particularly by developing greener approaches that minimize environmental impact. By reducing hazardous chemicals, energy consumption, and waste generation, these greener synthesis methods have become an important focus in the field. This review aims to provide a comprehensive analysis of the various synthetic approaches available for different types of SiNPs. Starting from the Stöber' method, we analyze other methods as well to synthesis different types of SiNPs including mesoporous, core-shell and functionalized nanoparticles. With increasing concerns with the chemical methods associated for environmental issues, we aim to assist readers in identifying suitable greener synthesis methods tailored to their specific requirements. By highlighting the advancements in reaction time optimization, waste reduction, and environmentally friendly precursors, we offer insights into the latest techniques that contribute to greener and more sustainable SiNPs synthesis. Additionally, we briefly discuss the diverse applications of SiNPs, demonstrating their relevance and potential impact in fields such as medicine, agriculture, and cosmetics. By emphasizing the greener synthesis methods and economical aspects, this review aims to inspire researchers and industry professionals to adopt environmentally conscious practices while harnessing the immense capabilities of SiNPs.

Incorporating Ag@RF core-shell nanomaterials into the thin film nanocomposite membrane to improve permeability and long-term antibacterial properties for nanofiltration

Ag@resorcinol-formaldehyde resin (Ag@RF) core-shell nanomaterials were prepared by Stöber method, and introduced into polyamide (PA) selective layer of thin-film nanocomposite (TFN) membranes through the interfacial polymerization (IP) process. Due to the abundant hydroxyl groups on the surface and suitable particle size, Ag@RF nanoparticles (Ag@RFs) could be uniformly dispersed in the piperazine aqueous solution and participate in the IP process to precisely regulate the microstructure of the PA selective layer. The resulting "crater structure" and irregular granular structure enlarged the permeable area and contributed to the surface hydrophilicity. For the nanofiltration application, the water flux of TFN membrane modified by Ag@RFs to Na₂SO₄ solution reached 150 L·m^-2·h^-1 which was 87.5% greater than TFC, and salt rejection was maintained. The antibacterial efficiency of the prepared TFN membrane on E. coli reached 99.6% in the antibacterial experiment. In addition, due to the special structure of Ag@RFs, the TFN membrane also showed an expected slow-release capability of Ag⁺, allowing for long-term anti-biofouling properties. This work demonstrates that Ag@RF core-shell nanoparticles with high compatibility of organic nanoparticles and antibacterial properties of Ag nanoparticles could be used as promising nanofillers for designing functional nanofiltration TFN membranes.

Enhancing the Antifouling Ability of a Polyamide Nanofiltration Membrane by Narrowing the Pore Size Distribution via One-Step Multiple Interfacial Polymerization

Application of nanofiltration membranes in industries still has to contend with membrane fouling that causes a significant loss of separation performance. Herein, an innovative approach to design antifouling membranes with a narrowed pore size distribution by interfacial polymerization (IP) assisted by silane coupling agents is reported. An aqueous solution of piperazine anhydrous (PIP) and γ-(2,3-epoxypropoxy) propytrimethoxysilane (KH560) is employed to perform IP with an organic solution of trimesoyl chloride and tetraethyl orthosilicate (TEOS) on a porous support. In accordance with the results of molecular dynamics and dissipative particle dynamics simulations, the reactive additive KH560 accelerates the diffusion rate of PIP to enrich at the reaction boundary. Moreover, the hydrolysis/condensation of KH560 and TEOS at the aqueous/organic interface forms an interpenetrating network with the polyamide network, which regulates the separation layer structure. The characterization results indicate that the polyamide-silica membrane has a denser, thicker, and uniform separation layer. The mean pore size of the polyamide-silica membrane and the traditional polyamide membrane is 0.62 and 0.74 nm, respectively, and these correspond to the geometric standard deviation (namely, pore size distribution) of 1.39 and 1.97, respectively. It is proved that the narrower pore size distribution endows the polyamide-silica membrane with stronger antifouling performance (flux decay ratio decreases from 18.4 to 3.8%). Such a membrane also has impressive long-term antifouling stability during cane molasses decolorization at a high temperature (50 °C). The outcomes of this study not only provide a novel one-step multiple IP strategy to prepare antifouling nanofiltration membranes but also emphasize the importance of pore size distribution in fouling control for various industrial liquid separations.

Preparation of Nanofiltration Membrane Modified with Sawdust-Derived Cellulose Nanocrystals for Removal of Nitrate from Drinking Water

In this work, cellulose nanocrystals (CNC) derived from sawdust were successfully incorporated into a nanofiltration membrane produced by the interfacial polymerization of piperazine (PIP) and trimesoyl chloride (TMC). The characteristics of unmodified and CNC-modified membranes were investigated using scanning electron microscopy (SEM), Atomic Force Microscopy (AFM), zeta potential measurement, X-ray photoelectron spectroscopy (XPS), and contact angle measurement. The performance of the membranes in terms of nitrate removal and water flux was investigated using 60 mg/L of potassium nitrate solution in a dead-end test cell. The characteristics of the modified membrane revealed a more nodular structure, higher roughness, increased negative surface charge, and higher hydrophilicity than the pristine membrane, leading to nitrate rejection of 94%. In addition, the membrane gave an average water flux of 7.2 ± 1.8 L/m2/h/bar. This work implies that nanofiltration, a relatively low-pressure process compared to reverse osmosis, can be used for improved nitrate removal from drinking water using an NF membrane modified with sawdust-derived cellulose nanocrystals.

Enhancing Performance of Thin-Film Nanocomposite Membranes by Embedding in Situ Silica Nanoparticles

In this work, silica nanoparticles were produced in situ, to be embedded eventually in the polyamide layer formed during interfacial polymerization for fabricating thin-film nanocomposite membranes with enhanced performance for dehydrating isopropanol solution. The nanoparticles were synthesized through a sol-gel reaction between 3-aminopropyltrimethoxysilane (APTMOS) and 1,3-cyclohexanediamine (CHDA). Two monomers—CHDA (with APTMOS) and trimesoyl chloride—were reacted on a hydrolyzed polyacrylonitrile (hPAN) support. To obtain optimum fabricating conditions, the ratio of APTMOS to CHDA and reaction time were varied. Field emission scanning electron microscopy (FESEM) and atomic force microscopy (AFM) were used to illustrate the change in morphology as a result of embedding silica nanoparticles. The optimal conditions for preparing the nanocomposite membrane turned out to be 0.15 (g/g) APTMOS/CHDA and 60 min mixing of APTMOS and CHDA, leading to the following membrane performance: flux = 1071 ± 79 g∙m⁻²∙h⁻¹, water concentration in permeate = 97.34 ± 0.61%, and separation factor = 85.39. A stable performance was shown by the membrane under different operating conditions, where the water concentration in permeate was more than 90 wt%. Therefore, the embedment of silica nanoparticles generated in situ enhanced the separation efficiency of the membrane.

Influence of structurally and morphologically different nanofillers on the performance of polysulfone membranes modified by the assembled PDDA/PAMPS-based hybrid multilayer thin film

A highly efficient nanofiltration membrane should exhibit high separation performance in removing divalent salts and organic solutes, as well as high permeation to meet practical separation and purification applications in aqueous media. Here, we designed a series of hybrid multilayer thin film membranes filled with the structurally and morphologically different nanofillers such as hexagonal boron nitride (HBN) nanosheets and metal-organic framework (MOF) nanoparticles, consisting of 3 and 6 layer pairs of polyelectrolyte through the layer-by-layer self-assembly technique (LBL) and characterized them in terms of dye and salt separation, as well as permeation. The rejection performance and permeability of the designed membranes manifested that HBN nanosheets were more effective than MOF nanoparticles in achieving a high-performance membrane. As compared to the bare multilayer thin film membrane, the addition of HBN nanosheets within the negatively-charged layers of the multilayer thin film membrane consisting of 6 bilayers resulted in good retention of up to 93% and 92% for acid blue (ACB) and bromophenol blue (BPB) dye molecules, respectively. Besides, this membrane exhibited 60% and 45% improvement in the water flux for ACB and BPB solutions, respectively, while the rejection of the sulfate ions maintained an acceptable value around 78%. Furthermore, it was found that this HBN-embedded hybrid multilayer membrane had superior potential for the removal of coherent foulant compared to all samples.

Nano-Interlayers Fabricated via Interfacial Azo-Coupling Polymerization: Effect of Pore Properties of Interlayers on Overall Performance of Thin-Film Composite for Nanofiltration

The supporting layer of nanofiltration membranes is critical to the overall nanofiltration performance. However, conventional supports lack efficient surface porosity, which leads to the limited utilization rate of the polyamide (PA) layer. Herein a double-skin-layer nanofiltration membrane with porous organic polymer nanointerlayers prepared via a two-step interfacial polymerization technique is presented to investigate the effect of the interlayers' pore properties on the performance of the thin-film composite. Nanometer interlayers with different pore sizes are fabricated via interfacial azo-coupling polymerization. The pore properties of the nanointerlayer extremely influence the permeance, where a suitable pore size of 4.22 nm promotes pure water permeance of up to 32.2 L m^-2 h^-1 bar^-1, which is ∼3.8-fold greater than the membrane without an interlayer. However, an interlayer with 0.54 nm pores limits the performance (4.7 L m^-2 h^-1 bar^-1), which is even lower than the unmodified membrane (7.5 L m^-2 h^-1 bar^-1), because of the narrow pores and confined transport mode. However, the confined diffusion rate of amino monomers from the support to interface leads to a thinner PA layer of ∼45 nm and results in high flux. This work provides a facial route for the fabrication of interlayers and facilitate the design of high-performance membrane materials with interlayers.

Functionalized silica nanoparticles: classification, synthetic approaches and recent advances in adsorption applications

Nanotechnology is rapidly sweeping through all the vital fields of science and technology such as electronics, aerospace, defense, medicine, and catalysis. It involves the design, synthesis, characterization, and applications of materials and devices on the nanometer scale. At the nanoscale, physical and chemical properties differ from the properties of the individual atoms and molecules of bulk matter. In particular, the design and development of silica nanomaterials have captivated the attention of several researchers worldwide. The applications of hybrid silicas are still limited by the lack of control on the morphology and particle size. The ability to control both the size and morphology of the materials and to obtain nano-sized silica particles has broadened the spectrum of applications of mesoporous organosilicas and/or has improved their performances. On the other hand, adsorption is a widely used technique for the separation and removal of pollutants (metal ions, dyes, organics,...) from wastewater. Silica nanoparticles have specific advantages over other materials for adsorption applications due to their unique structural characteristics: a stable structure, a high specific surface area, an adjustable pore structure, the presence of silanol groups on the surface which allow easy modification, less environmental harm, simple synthesis, low cost, etc. Silica nanoparticles are potential adsorbents for pollutants. We present herein an overview of the different types of silica nanoparticles going from the definitions to properties, synthetic approaches and the mention of potential applications. We focus mainly on the recent advances in the adsorption of different target substances (metal ions, dyes and other organics).