M-gallate MOF/6FDA-polyimide mixed-matrix membranes for C2H4/C2H6 separation

Confinement Effects and Manipulation Strategies of Nanocomposite Membranes towards Molecular Separation

Materials featuring well-defined nanoscale channels offer inherent advantages in the selective transport of gases, liquids, and ions, making them pivotal in applications such as molecular separation, catalysis and energy storage. A crucial challenge lies in assembling ordered nanochannel structures and translating these microscopic architectures into macroscopic regular distributions to enhance performance. Nanocomposites provide a promising solution by incorporating nanoscale material (e.g., filler) that significantly enhances macroscale properties of matrix (e.g., polymer). In this review, we spotlight nanocomposite membranes nanocomposite membranes that utilize confinement effects between filler and matrix to precisely control nanochannel apertures, surface properties, and channel distribution for efficient separation of target systems. We discussed the underlying design principles, channel architectures, and strategies for optimizing polymer-filler interfaces and nanochannel manipulation within functional membranes. Emphasis is placed on the fundamental mechanisms of mass transport, and the structure-property-performance relationships within the nanocomposite membranes towards molecular separation. This work aims to provide a comprehensive understanding of how these nanocomposite membranes can be further developed to meet the demands of industrial and environmental applications.

Precise molecular sieving of ethylene from ethane using triptycene-derived submicroporous carbon membranes

Replacement or debottlenecking of the extremely energy-intensive cryogenic distillation technology for the separation of ethylene from ethane has been a long-standing challenge. Membrane technology could be a desirable alternative with potentially lower energy consumption. However, the current key obstacle for industrial implementation of membrane technology is the low mixed-gas selectivity of polymeric, inorganic or hybrid membrane materials, arising from the similar sizes of ethylene (3.75 Å) and ethane (3.85 Å). Here we report precise molecular sieving and plasticization-resistant carbon membranes made by pyrolysing a shape-persistent three-dimensional triptycene-based ladder polymer of intrinsic microporosity with unparalleled mixed-gas performance for ethylene/ethane separation, with a selectivity of ~100 at 10 bar feed pressure, and with long-term continuous stability for 30 days demonstrated. These submicroporous carbon membranes offer opportunities for membrane technology in a wide range of notoriously difficult separation applications in the petrochemical and natural gas industry.

Metal-Organic Framework Membrane Hybridized with Graphitic Materials for Gas Separation

Metal-organic frameworks (MOFs) are an exceptional class of crystalline materials that have been extensively used to fabricate membranes for various applications such as gas separation, ion transport, and desalination due to their well-defined pore structure, chemical features, and simple synthesis process. The incorporation of graphitic carbon materials in MOFs has garnered significant attention as it can provide abundant nucleation sites and modulate gas transport by influencing the orientation or rigidity of MOF crystals without changing their porous structure. This review insights of previous studies utilizing graphene, graphene oxide, carbon nanotubes, and graphene nanoribbons for MOF-based gas separation membranes, particularly focusing on polycrystalline MOF membrane hybridization with graphitic materials. We also briefly discuss the use of carbon/MOF hybrid materials for preparing mixed matrix membranes.

Zeolites and metal-organic frameworks for gas separation: the possibility of translating adsorbents into membranes

Zeolites and metal-organic frameworks (MOFs) represent an attractive class of crystalline porous materials that possesses regular pore structures. The inherent porosity of these materials has led to an increasing focus on gas separation applications, encompassing adsorption and membrane separation techniques. Here, a brief overview of the critical properties and fabrication approaches for zeolites and MOFs as adsorbents and membranes is given. The separation mechanisms, based on pore sizes and the chemical properties of nanochannels, are explored in depth, considering the distinct characteristics of adsorption and membrane separation. Recommendations for judicious selection and design of zeolites and MOFs for gas separation purposes are emphasized. By examining the similarities and differences between the roles of nanoporous materials as adsorbents and membranes, the feasibility of zeolites and MOFs from adsorption separation to membrane separation is discussed. With the rapid development of zeolites and MOFs towards adsorption and membrane separation, challenges and perspectives of this cutting-edge area are also addressed.

Engineering Metal-Organic-Framework (MOF)-Based Membranes for Gas and Liquid Separation

Separation is one of the most energy-intensive processes in the chemical industry, and membrane-based separation technology contributes significantly to energy conservation and emission reduction. Additionally, metal-organic framework (MOF) materials have been widely investigated and have been found to have enormous potential in membrane separation due to their uniform pore size and high designability. Notably, pure MOF films and MOF mixed matrix membranes (MMMs) are the core of the "next generation" MOF materials. However, there are some tough issues with MOF-based membranes that affect separation performance. For pure MOF membranes, problems such as framework flexibility, defects, and grain orientation need to be addressed. Meanwhile, there still exist bottlenecks for MMMs such as MOF aggregation, plasticization and aging of the polymer matrix, poor interface compatibility, etc. Herein, corresponding methods are introduced to solve these problems, including inhibiting framework flexibility, regulating synthesis conditions, and enhancing the interaction between MOF and substrate. A series of high-quality MOF-based membranes have been obtained based on these techniques. Overall, these membranes revealed desired separation performance in both gas separation (e.g., CO2, H2, and olefin/paraffin) and liquid separation (e.g., water purification, organic solvent nanofiltration, and chiral separation).

Facile Synthesis of Ultra-microporous Pillar-Layered Metal-Organic Framework Membranes for Highly H2-Selective Separation

Recently, pillar-layered MOF materials have attracted much attention and shown great potential in separation application due to their fine pore size/channel and pore surface chemistry tunability and designability. In this work, we reported an effective and universal synthesis strategy for preparing ultra-microporous Ni-based pillar-layered MOF [Ni₂(L-asp)₂(bpy)] (Ni-LAB) and [Ni₂(L-asp)₂(pz)] (Ni-LAP) (L-asp = L-aspartic acid, bpy = 4,4'-bipyridine, pz = pyrazine) membranes on a porous α-Al₂O₃ substrate with high performance and good stability by secondary growth. Through this strategy, the seed size reduction and screening engineering (SRSE) is proposed to obtain uniform sub-micron size MOF seeds by high-energy ball milling-combined solvent deposition. This strategy not only effectively addresses the issue of obtaining the uniform small seeds being significant for secondary growth but also provides an approach for the preparation of Ni-based pillar-layered MOF membranes where the freedom of synthesizing small crystals is lacking. Based on reticular chemistry, the pore size of Ni-LAB was narrowed by making use of shorter pillar ligands of pz instead of the longer pillar ligand of bpy. The prepared ultra-microporous Ni-LAP membranes exhibited a high H₂/CO₂ separation factor of 40.4 with H₂ permeance of 9.69 × 10^-8 mol m^-2 s^-1 Pa^-1 under ambient conditions and good mechanical and thermal stability. The superiority of the tunable pore structure and the remarkable stability of these MOF materials showed great potential for industrial H₂ purification. More importantly, our synthesis strategy demonstrated the generality for preparation of MOF membranes, enabling the regulation of membrane pore size and surface functional groups by reticular chemistry.

Ideal Adsorbed Solution Theory (IAST) of Carbon Dioxide and Methane Adsorption Using Magnesium Gallate Metal-Organic Framework (Mg-gallate)

Ideal Adsorbed Solution Theory (IAST) is a predictive model that does not require any mixture data. In gas purification and separation processes, IAST is used to predict multicomponent adsorption equilibrium and selectivity based solely on experimental single-component adsorption isotherms. In this work, the mixed gas adsorption isotherms were predicted using IAST calculations with the Python package (pyIAST). The experimental CO2 and CH4 single-component adsorption isotherms of Mg-gallate were first fitted to isotherm models in which the experimental data best fit the Langmuir model. The presence of CH4 in the gas mixture contributed to a lower predicted amount of adsorbed CO2 due to the competitive adsorption among the different components. Nevertheless, CO2 adsorption was more favorable and resulted in a higher predicted adsorbed amount than CH4. Mg-gallate showed a stronger affinity for CO2 molecules and hence contributed to a higher CO2 adsorption capacity even with the coexistence of a CO2/CH4 mixture. Very high IAST selectivity values for CO2/CH4 were obtained which increased as the gas phase mole fraction of CO2 approached unity. Therefore, IAST calculations suggest that Mg-gallate can act as a potential adsorbent for the separation of CO2/CH4 mixed gas.

In Situ Synthesis of Multivariate Zeolitic Imidazolate Frameworks for C2 H4 /C2 H6 Kinetic Separation

Herein, a new approach for the in situ synthesis of zeolitic imidazolate framework (ZIF) nanoparticles with triple ligands, referred to as Sogang ZIF-8 (SZIF-8), is reported for enhanced C₂ H₄ /C₂ H₆ kinetic separation. SZIF-8 consists of tetrahedral zinc metals coordinated with tri-butyl amine (TBA), 2,4-dimethylimidazole (DIm), and 2-methylimidazole (MIm). SZIF-8(x) with different DIm contents in x (up to 23.2 mol%) are synthesized in situ because TBA preferably deprotonates DIm ligands due to the much lower pK_a of DIm over MIm, allowing for the Zn-DIm coordination. The Zn-DIm coordination reduces the window size of ZIF-8 with suppressed linker flipping motion due to bulky DIm ligands and simultaneously enhances the interfacial interaction between 6FDA-DAM polyimide (6FDA) and SZIF-8 via electron donor-acceptor interactions. Consequently, 6FDA/SZIF-8(13) mixed matrix membrane exhibits an excellent C₂ H₄ permeability of 60.3 Barrer and C₂ H₄ /C₂ H₆ selectivity of 4.5. The temperature-dependent transport characterization reveals that such excellent C₂ H₄ /C₂ H₆ kinetic separation is attained by the enhancement in size discrimination-based energetic selectivity. Our hybrid multi-ligand approach can offer a useful tool for the fine-tuning of molecular structures and textural properties of other metal organic frameworks.

Metal-Organic Frameworks (MOFs)-Based Mixed Matrix Membranes (MMMs) for Gas Separation: A Review on Advanced Materials in Harsh Environmental Applications

The booming of global environmental awareness has driven the scientific community to search for alternative sustainable approaches. This is accentuated in the 13th sustainable development goal (SDG13), climate action, where urgent efforts are salient in combating the drastic effects of climate change. Membrane separation is one of the indispensable gas purification technologies that effectively reduces the carbon footprint and is energy-efficient for large-scale integration. Metal-organic frameworks (MOFs) are recognized as promising fillers embedded in mixed matrix membranes (MMMs) to enhance gas separation performance. Tremendous research studies on MOFs-based MMMs have been conducted. Herein, this review offers a critical summary of the MOFs-based MMMs developed in the past 3 years. The basic models to estimate gas transport, preparation methods, and challenges in developing MMMs are discussed. Subsequently, the application and separation performance of a variety of MOFs-based MMMs including those of advanced MOFs materials are summarized. To accommodate industrial needs and resolve commercialization hurdles, the latest exploration of MOF materials for a harsh operating condition is emphasized. Along with the contemplation on the outlook, future perspective, and opportunities of MMMs, it is anticipated that this review will serve as a stepping stone for the coming MMMs research on sustainable and benign environmental application.

Recent Advances in Mixed-Matrix Membranes for Light Hydrocarbon (C1-C3) Separation

Light hydrocarbons, obtained through the petroleum refining process, are used in numerous applications. The separation of the various light hydrocarbons is challenging and expensive due to their similar melting and boiling points. Alternative methods have been investigated to supplement cryogenic distillation, which is energy intensive. Membrane technology, on the other hand, can be an attractive alternative in light hydrocarbon separation as a phase change that is known to be energy-intensive is not required during the separation. In this regard, this study focuses on recent advances in mixed-matrix membranes (MMMs) for light hydrocarbon (C1-C3) separation based on gas permeability and selectivity. Moreover, the future research and development direction of MMMs in light hydrocarbon separation is discussed, considering the low intrinsic gas permeability of polymeric membranes.

Fabrication of mixed matrix membranes with regulated MOF fillers via incorporating guest molecules for optimizing light hydrocarbon separation performance

Guest molecules were incorporated into MOF fillers to construct MMMs with PIM-1 for enhanced gas separation performance.

Recent advances in dual-filler mixed matrix membranes

Mixed matrix membranes (MMMs) have been widely developed as an attractive solution to overcome the drawbacks found in most polymer membranes, such as permeability-selectivity trade-off and low physicochemical stability. Numerous fillers based on inorganic, organic, and hybrid materials with various structures including porous or nonporous, and two-dimensional or three-dimensional, have been used. Demanded to further improve the characteristics and performances of the MMMs, the use of dual-filler instead of a single filler has then been proposed, from which multiple effects could be obtained. This article aims to review the recent development of MMMs with dual filler and discuss their performances in diverse potential applications. Challenges in this emerging field and outlook for future research are finally provided.