Swelling-controlled positioning of nanofillers through a polyamide layer in thin-film nanocomposite membranes for CO2 separation

Polymer-MOF Network Enabling Ultrathin Coating for Post-Combustion Carbon Capture

Permeance-selectivity trade-off and high temperature resilience are key challenges in development of membranes for post-combustion carbon capture. While mixed matrix membranes (MMMs) consisting of polymers and metal-organic frameworks (MOFs) offer the potential to address the challenges, they are limited by the low loading of MOFs in the thin film layer. Herein, we propose an inverse synthesis strategy to form polymer-MOF networks by copolymerizing monomers with functionalized UiO-66 nanoparticles. This process yields a finely dispersed, easily processable solution, enabling defect-free, thin polymer-MOF coatings with up to 40 wt % MOF loading within the polyethylene oxide-based polymers on polyacrylonitrile supports. The membrane with 40 wt % MOF demonstrated a 212 % increment in CO2 permeance at 25 °C and maintained a selectivity of 20 at 60 °C, which is attributed to the stable diffusivity selectivity of MOFs at high temperature. Furthermore, the membrane was evaluated with mixed gas and 83 % relative humidity (RH) at 60 °C, achieving a CO2 permeance up to 2793 GPU and a CO2/N2 selectivity of 21.6. This work offers insights into the design of practical mixed matrix membranes, which not only paves the way towards energy efficient carbon capture from flue gas, but also provides more possibilities for other applications.

Nano-enabled gas separation membranes: Advancing sustainability in the energy-environment Nexus

Gas separation membranes serve as crucial to numerous industrial processes, including gas purification, energy production, and environmental protection. Recent advancements in nanomaterials have drastically revolutionized the process of developing tailored gas separation membranes, providing unreachable levels of control over the performance and characteristics of the membrane. The incorporation of cutting-edge nanomaterials into the composition of traditional polymer-based membranes has provided novel opportunities. This review critically analyses recent advancements, exploring the diverse types of nanomaterials employed, their synthesis techniques, and their integration into membrane matrices. The impact of nanomaterial incorporation on separation efficiency, selectivity, and structural integrity is evaluated across various gas separation scenarios. Furthermore, the underlying mechanisms behind nanomaterial-enhanced gas transport are examined, shedding light on the intricate interactions between nanoscale components and gas molecules. The review also discusses potential drawbacks and considerations associated with nanomaterial utilization in membrane development, including scalability and long-term stability. This review article highlights nanomaterials' significant impact in revolutionizing the field of selective gas separation membranes, offering the potential for innovation and future directions in this ever-evolving sector.

Recent advances in the interfacial engineering of MOF-based mixed matrix membranes for gas separation

The membrane process stands as a promising and transformative technology for efficient gas separation due to its high energy efficiency, operational simplicity, low environmental impact, and easy up-and-down scaling. Metal-organic framework (MOF)-polymer mixed matrix membranes (MMMs) combine MOFs' superior gas-separation performance with polymers' processing versatility, offering the opportunity to address the limitations of pure polymer or inorganic membranes for large-scale integration. However, the incompatibility between the rigid MOFs and flexible polymer chains poses a challenge in MOF MMM fabrication, which can cause issues such as MOF agglomeration, sedimentation, and interfacial defects, substantially weakening membrane separation efficiency and mechanical properties, particularly gas separation. This review focuses on engineering MMMs' interfaces, detailing recent strategies for reducing interfacial defects, improving MOF dispersion, and enhancing MOF loading. Advanced characterisation techniques for understanding membrane properties, specifically the MOF-polymer interface, are outlined. Lastly, it explores the remaining challenges in MMM research and outlines potential future research directions.

Modular Customization and Regulation of Metal-Organic Frameworks for Efficient Membrane Separations

Metal-organic frameworks (MOFs) are considered ideal membrane candidates for energy-efficient separations. However, the MOF membrane amount to date is only a drop in the bucket compared to the material collections. The fabrication of an arbitrary MOF membrane exhibiting inherent separation capacity of the material remains a long-standing challenge. Herein, we report a MOF modular customization strategy by employing four MOFs with diverse structures and physicochemical properties and achieving innovative defect-free membranes for efficient separation validation. Each membrane fully displays the separation potential according to the MOF pore/channel microenvironment, and consequently, an intriguing H2 /CO2 separation performance sequence is achieved (separation factor of 1656-5.4, H2 permeance of 964-2745 gas permeation unit). Taking advantage of this strategy, separation performance can be manipulated by a non-destructive modification separately towards the MOF module. This work establishes a universal full-chain demonstration for membrane fabrication-separation validation-microstructure modification and opens an avenue for exclusive customization of membranes for important separations.

Ultra-permeable intercalated metal-induced microporous polymer nano-dots rooted smart membrane for environmental remediation

Energy efficient CO₂ separation using ultrathin smart membranes must possess efficient permeation performance, higher surface area and hydrostatic stability at industrially relevant high pressures. However, ultrathin membranes are susceptible to lower surface area, plasticization and swelling which reduces the performance at higher pressure under humidified conditions. This paper evaluates the routes for the potential intercalated effect of metal-induced microporous polymers (MMPs) dots into a cellulose-based polymer matrix to enhance promising properties, including the surface area, CO₂ permeation performance, plasticization resistance and hydrostatic stability of ultrathin smart membranes at high pressure. The MMP dots-rooted smart membrane demonstrated 55 nm thickness of ultrathin selective layer with a higher surface of 220 cm². The enhancement of CO₂ permeability from 14.1 to 108.9 Barrer and CO₂/CH₄ ideal selectivity from 11.8 to 31.1 was observed due to the integration of MMP dots into the cellulose polymer. This result could be due to enhancement of nitrogen lone pair electron interactions with CO₂ followed by amines group which improved the CO₂ adsorption on the membrane surface. The MMP dots-rooted membrane demonstrated plasticization resistance up to 26 bar pressure, as compared to a pristine polymer membrane which is a percentage increase of 160% under humidified conditions. The resulting ultrathin smart membrane exhibited stable performance for a duration of 200 h under humidified conditions which confirmed the higher hydrostatic stability of the membrane. These findings confirmed the potential of MMP dots materials for the development of an industrial scale CO₂ separation process using intercalated membranes.

Effect of process parameters over carbon-based ZIF-62 nano-rooted membrane for environmental pollutants separation

The paper evaluates the routes towards the evaluation of membranes using ZIF-62 metal organic framework (MOF) nano-hybrid dots for environmental remediation. Optimization of interaction of operating parameters over the rooted membrane is challenging issue. Subsequently, the interaction of operating parameters including temperature, pressure and CO₂ gas concentration over the resultant rooted membranes are evaluated and optimized using response surface methodology for environmental remediation. In addition, the stability and effect of hydrocarbons on the performance of the resulting membrane during the gas mixture separation are evaluated at optimum conditions to meet the industrial requirements. The characterization results verified the fabrication of the ZIF-62 MOF rooted composite membrane. The permeation results demonstrated that the CO₂ permeability and CO₂/CH₄ selectivity of the composite membrane was increased from 15.8 to 84.8 Barrer and 12.2 to 35.3 upon integration of ZIF-62 nano-glass into cellulose acetate (CA) polymer. Subsequently, the optimum conditions have been found at a temperature of 30 °C, the pressure of 12.6 bar and CO₂ feed concentration of 53.3 vol%. These optimum conditions revealed the highest CO₂ permeability, CH₄ permeability and CO₂/CH₄ separation factor of 47.9 Barrer, 0.2 Barrer and 26.8. The presence of hydrocarbons in gas mixture dropped the CO₂ permeability of 56.5% and separation factor of 46.4% during 206 h of testing. The separation performance of the composite membrane remained stable without the presence of hydrocarbons for 206 h.