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Li D, Zhai J, Wang K, Shen Y, Huang X. Three-Dimensional Reconstruction-Characterization of Polymeric Membranes: A Review. ENVIRONMENTAL SCIENCE & TECHNOLOGY 2025; 59:2891-2916. [PMID: 39913944 DOI: 10.1021/acs.est.4c09734] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 02/19/2025]
Abstract
Polymeric membranes serve as vital separation materials in diverse energy and environmental applications. A comprehensive understanding of three-dimensional (3D) structures of membranes is critical to performance evaluation and future design. Such quantitative 3D structural information is beyond the limit of most employed conventional two-dimentional characterization techniques such as scanning electron microscopy. In this review, we summarize eight types of 3D reconstruction-characterization techniques for membrane materials. Originated from life and materials science, these techniques have been optimized to reveal the 3D structures of membrane materials in the separation field. We systematically introduce the theories of each technique, summarize the sample preparation procedures developed for membrane materials, and demonstrate step-by-step data processing, including 3D model reconstruction and subsequent characterization. Representative case studies are introduced to show the progress of this field and how technical challenges have been overcome over the years. In the end, we share our perspectives and believe that this review can serve as a useful reference for 3D reconstruction-characterization techniques developed for membrane materials.
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Affiliation(s)
- Danyang Li
- State Key Joint Laboratory of Environment Simulation and Pollution Control, School of Environment and International Joint Laboratory on Low Carbon Clean Energy Innovation, Tsinghua University, Beijing 100084, China
| | - Juan Zhai
- Department of Civil, Environmental, and Construction Engineering, Texas Tech University, Lubbock, Texas 79409, United States
| | - Kunpeng Wang
- State Key Joint Laboratory of Environment Simulation and Pollution Control, School of Environment and International Joint Laboratory on Low Carbon Clean Energy Innovation, Tsinghua University, Beijing 100084, China
| | - Yuexiao Shen
- Department of Civil, Environmental, and Construction Engineering, Texas Tech University, Lubbock, Texas 79409, United States
| | - Xia Huang
- State Key Joint Laboratory of Environment Simulation and Pollution Control, School of Environment and International Joint Laboratory on Low Carbon Clean Energy Innovation, Tsinghua University, Beijing 100084, China
- Research and Application Center for Membrane Technology, School of Environment, Tsinghua University, Beijing 100084, China
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Xin JH, Fan HY, Guo BB, Yang HC, Zhu CY, Zhang C, Xu ZK. Interfacial polymerization at unconventional interfaces: an emerging strategy to tailor thin-film composite membranes. Chem Commun (Camb) 2023; 59:13258-13271. [PMID: 37869905 DOI: 10.1039/d3cc04171a] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/24/2023]
Abstract
Interfacial polymerization is a well-known process to synthesize separation layers for thin film composite membranes at an immiscible organic liquid-aqueous liquid interface. The organic-aqueous interface determines the diffusion dynamics of monomers and the chemical environment for polymerization, exerting a critical influence on the formation of polymer thin films. This review summarizes recent advances in tailoring interfacial polymerization using interfaces beyond the conventional alkane-water interface to achieve high-performance separation films with designed structures. Diverse liquid-liquid interfaces are introduced for synthesizing separation films by adding co-solvents into the organic phase and/or the aqueous phase, respectively, or by replacing one of the liquid phases with other solvents. Innovative liquid-gel and liquid-gas interfaces are then summarized for the synthesis of polymer thin films for separation. Novel strategies to form reaction interfaces, such as spray-coating, are also presented and discussed. In addition, we discuss the details of how a physically or chemically patterned substrate affects interfacial polymerization. Finally, the potential of unconventional interfaces in interfacial polymerization is forecast with both challenges and opportunities.
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Affiliation(s)
- Jia-Hui Xin
- MOE Engineering Research Center of Membrane and Water Treatment, and Key Lab of Adsorption and Separation Materials & Technologies of Zhejiang Province, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou 310027, China.
- The "Belt and Road" Sino-Portugal Joint Lab on Advanced Materials, International Research Center for X Polymers, Zhejiang University, Hangzhou 310027, China
| | - Hong-Yu Fan
- MOE Engineering Research Center of Membrane and Water Treatment, and Key Lab of Adsorption and Separation Materials & Technologies of Zhejiang Province, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou 310027, China.
- The "Belt and Road" Sino-Portugal Joint Lab on Advanced Materials, International Research Center for X Polymers, Zhejiang University, Hangzhou 310027, China
| | - Bian-Bian Guo
- MOE Engineering Research Center of Membrane and Water Treatment, and Key Lab of Adsorption and Separation Materials & Technologies of Zhejiang Province, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou 310027, China.
- The "Belt and Road" Sino-Portugal Joint Lab on Advanced Materials, International Research Center for X Polymers, Zhejiang University, Hangzhou 310027, China
| | - Hao-Cheng Yang
- MOE Engineering Research Center of Membrane and Water Treatment, and Key Lab of Adsorption and Separation Materials & Technologies of Zhejiang Province, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou 310027, China.
- The "Belt and Road" Sino-Portugal Joint Lab on Advanced Materials, International Research Center for X Polymers, Zhejiang University, Hangzhou 310027, China
| | - Cheng-Ye Zhu
- MOE Engineering Research Center of Membrane and Water Treatment, and Key Lab of Adsorption and Separation Materials & Technologies of Zhejiang Province, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou 310027, China.
- The "Belt and Road" Sino-Portugal Joint Lab on Advanced Materials, International Research Center for X Polymers, Zhejiang University, Hangzhou 310027, China
| | - Chao Zhang
- MOE Engineering Research Center of Membrane and Water Treatment, and Key Lab of Adsorption and Separation Materials & Technologies of Zhejiang Province, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou 310027, China.
- The "Belt and Road" Sino-Portugal Joint Lab on Advanced Materials, International Research Center for X Polymers, Zhejiang University, Hangzhou 310027, China
| | - Zhi-Kang Xu
- MOE Engineering Research Center of Membrane and Water Treatment, and Key Lab of Adsorption and Separation Materials & Technologies of Zhejiang Province, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou 310027, China.
- The "Belt and Road" Sino-Portugal Joint Lab on Advanced Materials, International Research Center for X Polymers, Zhejiang University, Hangzhou 310027, China
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Ilyas A, Vankelecom IFJ. Designing sustainable membrane-based water treatment via fouling control through membrane interface engineering and process developments. Adv Colloid Interface Sci 2023; 312:102834. [PMID: 36634445 DOI: 10.1016/j.cis.2023.102834] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/08/2022] [Revised: 12/05/2022] [Accepted: 01/04/2023] [Indexed: 01/09/2023]
Abstract
Membrane-based water treatment processes have been established as a powerful approach for clean water production. However, despite the significant advances made in terms of rejection and flux, provision of sustainable and energy-efficient water production is restricted by the inevitable issue of membrane fouling, known to be the major contributor to the elevated operating costs due to frequent chemical cleaning, increased transmembrane resistance, and deterioration of permeate flux. This review provides an overview of fouling control strategies in different membrane processes, such as microfiltration, ultrafiltration, membrane bioreactors, and desalination via reverse osmosis and forward osmosis. Insights into the recent advancements are discussed and efforts made in terms of membrane development, modules arrangement, process optimization, feed pretreatment, and fouling monitoring are highlighted to evaluate their overall impact in energy- and cost-effective water treatment. Major findings in four key aspects are presented, including membrane surface modification, modules design, process integration, and fouling monitoring. Among the above mentioned anti-fouling strategies, a large part of research has been focused on membrane surface modifications using a number of anti-fouling materials whereas much less research has been devoted to membrane module advancements and in-situ fouling monitoring and control. At the end, a critical analysis is provided for each anti-fouling strategy and a rationale framework is provided for design of efficient membranes and process for water treatment.
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Affiliation(s)
- Ayesha Ilyas
- Membrane Technology Group (MTG), Division cMACS, Faculty of Bioscience Engineering, KU Leuven, Celestijnenlaan 200F, Box 2454, 3001 Leuven, Belgium
| | - Ivo F J Vankelecom
- Membrane Technology Group (MTG), Division cMACS, Faculty of Bioscience Engineering, KU Leuven, Celestijnenlaan 200F, Box 2454, 3001 Leuven, Belgium.
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Jankowski W, Li G, Kujawski W, Kujawa J. Recent development of membranes modified with natural compounds: Preparation methods and applications in water treatment. Sep Purif Technol 2022. [DOI: 10.1016/j.seppur.2022.122101] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/09/2023]
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Durand H, Whiteley A, Mailley P, Nonglaton G. Combining Topography and Chemistry to Produce Antibiofouling Surfaces: A Review. ACS APPLIED BIO MATERIALS 2022; 5:4718-4740. [PMID: 36162127 DOI: 10.1021/acsabm.2c00586] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Abstract
Despite decades of research on the reduction of surface fouling from biomolecules or micro-organisms, the ultimate antibiofouling surface remains undiscovered. The recent covid-19 pandemic strengthened the crucial need for such treatments. Among the numerous approaches that are able to provide surfaces with antibiofouling properties, chemical, biological, and topographical strategies have been implemented for instance in the marine, medical, or food industries. However, many of these methods have a biocidal effect and, with antibioresistance and biocide resistance a growing threat on humanity, strategies based on reducing adsorption of biomolecules and micro-organism are necessary for long-term solutions. Bioinspired strategies, combining both surface chemistry and topography, are currently at the heart of the best innovative and sustainable solutions. The synergistic effect of micro/nanostructuration, together with engineered chemical or biological functionalization is believed to contribute to the development of antibiofouling surfaces. This review aims to present approaches combining hydrophobic or hydrophilic chemistries with a specific topography to avoid biofouling in various industrial environments and healthcare facilities.
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Affiliation(s)
| | - Amelia Whiteley
- Univ. Grenoble Alpes, CEA, LETI, DTBS, F-38000 Grenoble, France
| | - Pascal Mailley
- Univ. Grenoble Alpes, CEA, LETI, DTBS, F-38000 Grenoble, France
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Star polymer-mediated in-situ synthesis of silver-incorporated reverse osmosis membranes with excellent and durable biofouling resistance. J Memb Sci 2021. [DOI: 10.1016/j.memsci.2021.119778] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
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Antimicrobial Hydrophilic Membrane Formed by Incorporation of Polymeric Surfactant and Patchouli Oil. Polymers (Basel) 2021; 13:polym13223872. [PMID: 34833171 PMCID: PMC8624874 DOI: 10.3390/polym13223872] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/22/2021] [Revised: 11/03/2021] [Accepted: 11/04/2021] [Indexed: 01/27/2023] Open
Abstract
Membrane properties are highly affected by the composition of the polymer solutions that make up the membrane material and their influence in the filtration performance on the separation or purification process. This paper studies the effects of the addition of pluronic (Plu) and patchouli oil (PO) in a polyethersulfone (PES) solution on the membrane morphology, membrane hydrophilicity, and filtration performance in the pesticide removal compound in the water sample. Three types of membranes with the composition of PES, PES + Plu, and PES + Plu + patchouli oil were prepared through a polymer phase inversion technique in an aqueous solvent. The resulting membranes were then analyzed and tested for their mechanical properties, hydrophilicity, antimicrobial properties, and filtration performance (cross-flow ultrafiltration). The results show that all of the prepared membranes could reject 75% of the pesticide. The modification of the PES membrane with Plu was shown to increase the overall pore size by altering the pore morphology of the pristine PES, which eventually increased the permeation flux of the ultrafiltration process. Furthermore, patchouli oil added antimicrobial properties, potentially minimizing the biofilm formation on the membrane surface.
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