Loosening ultrathin polyamide nanofilms through alkali hydrolysis for high-permselective nanofiltration

Correlation Between Conditions of Polyaniline Interlayer Formation and the Structure and Performance of Thin-Film Composite Membranes for Nanofiltration Prepared via Interfacial Polymerization

Correlations between conditions of the polyaniline (PANI) interlayer formation on the surface of a polysulfone (PSF) porous membrane substrate and the structure and performance of thin-film composite (TFC) membranes for nanofiltration with a polyamide (PA) selective layer prepared via interfacial polymerization (IP) were studied. It was shown that application of the PANI layer significantly enhanced hydrophilicity (the water contact angle decreased from 55 ± 2° down to 26-49 ± 2°), decreased pore size and porosity, and increased the surface roughness of the selective layer surface of porous PSF/PANI membrane substrates due to the formation of bigger PANI globules, which affect the formation of the PA layer of TFC membranes via IP. It was shown that the application of the PANI intermediate layer yielded the formation of a thinner PA selective layer, a decline in surface roughness, and an increase in hydrophilicity (the water contact angle declined from 28 to <10°) and crosslinking degree of the selective layer of TFC NF membranes. The developed approach allows us to enhance the water permeation up to 45-64 L·m-2·h-1 at ΔP = 0.5 MPa and improve membrane selectivity (rejection coefficient of MgSO4->99.99%; LiCl-5-25%; sulfadimetoxine-80-95%) and also ensure enhanced long-term operational stability of TFC nanofiltration membranes with a PANI interlayer. Moreover, Mg2+/Li+ separation factor values were found to increase to 37 and 58 for PANI-modified membranes compared to 9 and 8 for the reference NF-PSF membranes.

Space-Confined Synthesis of Thinner Ether-Functionalized Nanofiltration Membranes with Coffee Ring Structure for Li+/Mg2+ Separation

Positively charged nanofiltration membranes have attracted much attention in the field of lithium extraction from salt lakes due to their excellent ability to separate mono- and multi-valent cations. However, the thicker selective layer and the lower affinity for Li+ result in lower separation efficiency of the membranes. Here, PEI-P membranes with highly efficient Li+/Mg2+ separation performance are prepared by introducing highly lithophilic 4,7,10-Trioxygen-1,13-tridecanediamine (DCA) on the surface of PEI-TMC membranes using a post-modification method. Characterization and experimental results show that the utilization of the DCA-TMC crosslinked structure as a space-confined layer to inhibit the diffusion of the monomer not only increases the positive charge density of the membrane but also reduces its thickness by ≈35% and presents a unique coffee-ring structure, which ensures excellent water permeability and rejection of Mg2+. The ion-dipole interaction of the ether chains with Li+ facilitates Li+ transport and improves the Li+/Mg2+ selectivity (SLi,Mg = 23.3). In a three-stage nanofiltration process for treating simulated salt lake water, the PEI-P membrane can reduce the Mg2+/Li+ ratio of the salt lake by 400-fold and produce Li2CO3 with a purity of more than 99.5%, demonstrating its potential application in lithium extraction from salt lakes.

Engraving Polyamide Layers by In Situ Self-Etchable CaCO3 Nanoparticles Enhances Separation Properties and Antifouling Performance of Reverse Osmosis Membranes

Nanovoids within a polyamide layer play an important role in the separation performance of thin-film composite (TFC) reverse osmosis (RO) membranes. To form more extensive nanovoids for enhanced performance, one commonly used method is to incorporate sacrificial nanofillers in the polyamide layer during the exothermic interfacial polymerization (IP) reaction, followed by some post-etching processes. However, these post-treatments could harm the membrane integrity, thereby leading to reduced selectivity. In this study, we applied in situ self-etchable sacrificial nanofillers by taking advantage of the strong acid and heat generated in IP. CaCO3 nanoparticles (nCaCO3) were used as the model nanofillers, which can be in situ etched by reacting with H+ to leave void nanostructures behind. This reaction can further degas CO2 nanobubbles assisted by heat in IP to form more nanovoids in the polyamide layer. These nanovoids can facilitate water transport by enlarging the effective surface filtration area of the polyamide and reducing hydraulic resistance to significantly enhance water permeance. The correlations between the nanovoid properties and membrane performance were systematically analyzed. We further demonstrate that the nCaCO3-tailored membrane can improve membrane antifouling propensity and rejections to boron and As(III) compared with the control. This study investigated a novel strategy of applying self-etchable gas precursors to engrave the polyamide layer for enhanced membrane performance, which provides new insights into the design and synthesis of TFC membranes.

Ultrathin Membranes for Separations: A New Era Driven by Advanced Nanotechnology

Ultrathin membranes are at the forefront of membrane research, offering great opportunities in revolutionizing separations with ultrafast transport. Driven by advanced nanomaterials and manufacturing technology, tremendous progresses are made over the last 15 years in the fabrications and applications of sub-50 nm membranes. Here, an overview of state-of-the-art ultrathin membranes is first introduced, followed by a summary of the fabrication techniques with an emphasis on how to realize such extremely low thickness. Then, different types of ultrathin membranes, categorized based on their structures, that is, network, laminar, or framework structures, are discussed with a focus on the interplays among structure, fabrication methods, and separation performances. Recent research and development trends are highlighted. Meanwhile, the performances and applications of current ultrathin membranes for representative separations (gas separation and liquid separation) are thoroughly analyzed and compared. Last, the challenges in material design, structure construction, and coordination are given, in order to fully realize the potential of ultrathin membranes and facilitate the translation from scientific achievements to industrial productions.