Superwettable Janus nylon membrane for multifunctional emulsion separation

Biomimetic materials for efficient emulsion separation: Based on the perspective of energy

Purifying emulsified oily wastewater is particularly crucial for solving environmental pollution and water scarcity. Membrane separation shows great potential for emulsified wastewater treatment. However, realizing continued effective emulsion separation remains a significant challenge. Fortunately, various kinds of creative schemes have been proposed to overcome the current dilemma. In this paper, biomimetic emulsion separation materials with unique wettability are introduced. Besides, This article summarizes the recently advanced emulsion separation strategies. First, we analyze the typical wettability theory and explore the trade-off between separation flux and efficiency. After that, based on emulsion types, the current common emulsion separation materials are summarized and analyzed. Notably, the integration of natural biological inspiration has made separation materials full of potential. Further, from the perspective of external energy input or no-external energy input, this article provides an overview of advanced emulsion separation materials and analyzes the potential separation mechanism. Encouragingly, efficient emulsion separation can be realized by membrane characteristics (microstructure, superwettability, electrostatic interaction) or the appropriate external stimulus (photo, electricity, magnetic). Finally, the challenges and trends are summarized. We hope that this article will provide inspiration for the advancement of novel generations of separation materials.

Functionalized inorganic hydrogel-based membrane for synergistic oil/water separation and catalytic degradation

Hydrogel-modified superwetting membranes typically exhibit remarkable resistance to oil fouling during oil/water separation but suffer from unfavorable stability due to the inevitable swelling and exfoliation. A functionalized inorganic hydrogel-based membrane (TIH@PVDF) with satisfactory durability was proposed for the first time to ingeniously integrate excellent anti-oil fouling and high flux recovery (FRR) for efficient oil/water separation. The TIH@PVDF membrane exhibited a high separation efficiency of over 99 % for oil-in-water emulsions (including liquid paraffin, isooctane, and hexadecane). Owing to the synergistic effect of hydration and catalytic ability from inorganic hydrogel, a FRR of 97.9 % was achieved by catalytic regeneration after seven cycles of oil/water separation, outperforming hydraulic cleaning (90.6 %). Most importantly, the TIH@PVDF membrane demonstrates outstanding capability in separating actual oil field-produced water, indicating its potential for practical application. Meanwhile, the existence of metallic elements in the inorganic hydrogel endowed the TIH@PVDF membrane with sufficient active sites to produce O2•- and 1O2 via peroxymonosulfate (PMS) activation towards organics decomposition. The TIH@PVDF membrane presented a satisfactory removal efficiency (99.1 %) of sulfamethoxazole during a single-pass catalytic separation process. This research may revolutionize the advancement of inorganic hydrogel-based catalytic membranes for oil/water separation and wastewater decontamination.

Amorphization engineering of Ni-cysteine coordination composition for urea electro-oxidation at large current density

Unavoidable oxygen evolution reaction (OER) and the relatively high potential to form real active sites of Ni3+ species severely decrease the efficiency of urea-assisted hydrogen generation facility. Herein, amorphization Ni-cysteine coordination (aNi-cys) is constructed as efficient urea electro-oxidation reaction (UOR) catalyst with highly capable of suppressing competitive OER and promoting the Ni2+ to Ni3+ in-situ electrochemical configuration through deliberately regulating the Ni/l-cysteine coordination environment. The abundant ligand atoms (N, S, and O) of l-cysteine considerably tuned the Ni electronic structure to the most suitable state while the amorphization thin lamellas increased the exposed active sites and befitting for the access of electrolyte to electrode surface, resulting improved UOR activity with a large peak current density of 263 mA cm-2, far exceeding crystalline Ni-cysteine coordination (cNi-cys) and long-term stability for 50 h working. Excitingly, only 41 kWh is required to produce 1 kg H2 (50 mA cm-2) from a home-made urea-assisted simulated seawater electrolysis apparatus, about 8 kWh energy saving from that of water splitting. This work gives a clue for preparing advanced electrocatalysts applicable to urea-related energy system with large current density.

Designing a superhydrophobic cotton fiber coating exploiting TiO2@g-C3N4 layered structure for augmented photocatalysis and efficient water-oil separation

This study introduces a novel approach to develop a multifunctional coating on cotton fabric, emphasizing the utilization of cotton fiber as a biological macromolecule, by integrating a TiO2@g-C3N4 layered structure to confer superhydrophobic properties and multiple functionalities. The engineered structure not only enhances fabric roughness but also incorporates non-fluoro hydrophobic agents, thereby imparting diverse capabilities such as photocatalysis, oil-water separation, and self-cleaning to the cotton substrate. Fabrication of the TiO2@g-C3N4 layered structure involved ultrasonic dispersion of TiO2 and g-C3N4, subsequently deposited onto cotton fabric. Sequential hydrophobic treatment with polydimethylsiloxane (PDMS) and isophorone diisocyanate (IPDI) achieved superhydrophobicity, exhibiting an exceptional water contact angle (WCA) of 157.9°. Comprehensive characterization via scanning electron microscopy (SEM), X-ray diffractometry (XRD), X-ray photoelectron spectroscopy (XPS), Fourier-transform infrared spectroscopy (FT-IR), and thermogravimetric validated the composite's structural and chemical properties. The introduced TiO2@g-C3N4 structure significantly enhanced fabric roughness, while PDMS treatment lowered surface energy and IPDI hydrolysis facilitated cross-linking, ensuring durability. The resultant TiO2@g-C3N4/PDMS cotton exhibited outstanding self-cleaning properties and demonstrated oil adsorption capacity, accommodating both heavy and light oils. Notably, this superhydrophobic cotton efficiently separated water-oil mixtures, achieving 96.8 % efficiency even after 10 cycles. Moreover, under simulated light, it displayed outstanding photocatalytic degradation (93.2 %) of methylene blue while maintaining a WCA of 150° post-degradation, highlighting sustained functionality. This innovation holds promise for sustainable applications, offering robust physical and chemical durability within the realm of biological macromolecules. The amalgamation of TiO2@g-C3N4 layered structure and PDMS treatment on cotton fabric underscores a sustainable approach to address water-oil separation challenges and enable efficient self-cleaning. This research demonstrates a significant step towards sustainable material applications and addresses pertinent real-world challenges in diverse technological domains.

Structured electroplating sludge derived membrane for one-step removal of oil, metal ions, and anions from oil/water emulsions

The effective simultaneous treatment of hazardous waste sludge and complex oil/water emulsions in one way is urgently desired but still a challenging issue. Herein, this work for the first time presents a green and efficient strategy to fabricate an electroplating sludge (ES) derived multifunctional self-supporting membrane for the one-step removal of emulsified oils, soluble metal ions, and anions in complex oily wastewater. Due to low cost of ES and sustainability of the solvent selected in fabrication process, the large-scale application of the membrane is easily to promote. The assembled hierarchical nanostructure endowed robust underwater superoleophobicity of the membrane even under various corrosive aqueous environments, as well as excellent ultra-low oil adhesion and anti-oil-fouling performance, without chemical modification. Significantly, the multifunctional membrane possessed desirable simultaneous separation efficiency for five typical oil-in-water emulsions (>99.4%, high oil/water selective wettability), including crude oil-in-water emulsion with high viscosity (>99.6%), Cu²⁺ (>96.1%, surface complexation and ionic exchange), and Cl^- (>92.7%, electrostatic attraction). Therefore, this green, low-cost, and multifunctional membrane not only allows the large-scale resource utilization of hazardous waste sludge, but also effectively solves the problems of complex oily wastewater purification.

Robust Janus Superwetting Textile with Large Pore Sizes for Oil-in-Water Emulsion Separation

Developing advanced oil-water separation technology is significant for environmental conservation. According to the synergetic effects of the size-sieving mechanism, superwetting materials with small pore sizes have been designed to realize high-efficiency separation for oil-water emulsions. However, the separation flux limited by the pore size and the weakness of the superwetting material impede its practical application severely. Herein, we construct a robust Janus superwetting textile with large pore sizes for oil-in-water emulsion separation. The pristine textile is coated by the as-prepared CuO nanoparticles as the bottom layer with superhydrophilicity and then grafted by 1-octadecanethiol as the top layer with superhydrophobicity to construct the Janus textile. When used as a filter, the superhydrophobic layer acts as the nucleation site to coalesce the small oil droplets facilely. Then, the coalesced oil fills the pores of the superhydrophobic layer and selectively permeates it but is blocked by the superhydrophilic layer with large pore sizes. Utilizing the unique separation mechanism, the Janus textile realizes efficient and rapid separation. Even after multicycle separation, hot liquid immersion for 24 h, tribological test for 60 min, and sandpaper abrasion for 500 cycles, the Janus textile still retains the superwettability and excellent separation performance, manifesting outstanding stability to resist severe damage. This separation strategy provides a novel guideline for high-efficiency and high-flux emulsion separation and practical application.

Rational Design of PDA/P-PVDF@PP Janus Membrane with Asymmetric Wettability for Switchable Emulsion Separation

Water pollution caused by oil spills or sewage discharges has become a serious ecological environmental issue. Despite the membrane separation technique having a promising application in wastewater purification, the membrane fabrication method and separation robustness have remained unsatisfactory until now. Herein, we developed a novel strategy, spacer-assisted sequential phase conversion, to create a patterned polyvinylidene fluoride@polypropylene (P-PVDF@PP) substrate membrane with a multiscale roughened surface. Based on that surface structure, the underwater oil resistance behavior of the P-PVDF@PP membrane was improved. Moreover, owing to the abundant active sites on the P-PVDF@PP surface, the polydopamine/P-PVDF@PP (PDA/P-PVDF@PP) Janus membrane could be readily fabricated via wet chemical modification, which exhibited excellent switchable oil-water separation performance. Regarding surfactant-stabilized oil-water emulsion, the as-prepared PDA/P-PVDF@PP Janus membrane also had robust separation efficiency (as high as 99% in the n-hexane/water, chloroform/water, and toluene/water emulsion separation cases) and desirable reusability. Finally, the underlying mechanism of emulsion separation in the PDA/P-PVDF@PP Janus membrane was specified. The as-designed PDA/P-PVDF@PP Janus membrane with high-efficiency oil-water separation shows potential application in oily wastewater treatment, and the developed fabrication method has implications for the fabrication of advanced separation membranes.

Advances in Asymmetric Wettable Janus Materials for Oil-Water Separation

The frequent occurrence of crude oil spills and the indiscriminate discharge of oily wastewater have caused serious environmental pollution. The existing separation methods have some defects and are not suitable for complex oil-water emulsions. Therefore, the efficient separation of complex oil-water emulsions has been of great interest to researchers. Asymmetric wettable Janus materials, which can efficiently separate complex oil-water emulsions, have attracted widespread attention. This comprehensive review systematically summarizes the research progress of asymmetric wettable Janus materials for oil-water separation in the last decade, and introduces, in detail, the preparation methods of them. Specifically, the latest research results of two-dimensional Janus materials, three-dimensional Janus materials, smart responsive Janus materials, and environmentally friendly Janus materials for oil-water separation are elaborated. Finally, ongoing challenges and outlook for the future research of asymmetric wettable Janus materials are presented.

Protonated cross-linkable nanocomposite coatings with outstanding underwater superoleophobic and anti-viscous oil-fouling properties for crude oil/water separation

Superhydrophilic/underwater superoleophobic coatings that effectively prevent viscous oil contamination have been of considerable interest for the great potential in oil spill remediation and oilfield wastewater treatment. In the present work, a protonated cross-linkable nanocomposite coating with robust underwater superoleophobicity and intensified hydration capability is proposed through the synthesis of active polymeric nanocomplex (PNC), cross-linking reaction between PNC and hydrophilic chitosan (CS), and final protonation to further improve water affinity. Benefiting from the hierarchical structure and strong hydration capability induced by electrostatic interactions and hydrogen bondings, the nanocomposite coating coated textile exhibits excellent superhydrophilicity (within 0.28 s with water contact angle reaching 0°), underwater superoleophobicity (underwater crude oil contact angle at 160°), and ultralow oil adhesion even to highly viscous silicone oil. Moreover, the nanocomposite coating presents a robust chemical resistance, mechanical tolerance, and storage stability. Simultaneously, the nanocomposite coating adapts well to various porous substrates (e.g., stainless steel mesh and Ni sponge) with great anti-oil-fouling and self-cleaning performances. Importantly, the coating coated textile is successfully applied in crude oil/water separation with excellent efficiency and repeatability. The findings conceivably stand out as a new methodology to fabricate superhydrophilic/underwater superoleophobic materials with outstanding anti-viscous oil-fouling property for practically treating oily wastewater.