High performance nanofiltration membrane using self-doping sulfonated polyaniline

Correlation Between Conditions of Polyaniline Interlayer Formation and the Structure and Performance of Thin-Film Composite Membranes for Nanofiltration Prepared via Interfacial Polymerization

Correlations between conditions of the polyaniline (PANI) interlayer formation on the surface of a polysulfone (PSF) porous membrane substrate and the structure and performance of thin-film composite (TFC) membranes for nanofiltration with a polyamide (PA) selective layer prepared via interfacial polymerization (IP) were studied. It was shown that application of the PANI layer significantly enhanced hydrophilicity (the water contact angle decreased from 55 ± 2° down to 26-49 ± 2°), decreased pore size and porosity, and increased the surface roughness of the selective layer surface of porous PSF/PANI membrane substrates due to the formation of bigger PANI globules, which affect the formation of the PA layer of TFC membranes via IP. It was shown that the application of the PANI intermediate layer yielded the formation of a thinner PA selective layer, a decline in surface roughness, and an increase in hydrophilicity (the water contact angle declined from 28 to <10°) and crosslinking degree of the selective layer of TFC NF membranes. The developed approach allows us to enhance the water permeation up to 45-64 L·m-2·h-1 at ΔP = 0.5 MPa and improve membrane selectivity (rejection coefficient of MgSO4->99.99%; LiCl-5-25%; sulfadimetoxine-80-95%) and also ensure enhanced long-term operational stability of TFC nanofiltration membranes with a PANI interlayer. Moreover, Mg2+/Li+ separation factor values were found to increase to 37 and 58 for PANI-modified membranes compared to 9 and 8 for the reference NF-PSF membranes.

Effect of Interlayer Construction on TFC Nanofiltration Membrane Performance: A Review from Materials Perspective

Polyamide (PA) thin-film composite (TFC) nanofiltration (NF) membranes, which are extensively utilized in seawater desalination and water purification, are limited by the upper bounds of permeability-selectivity. Recently, constructing an interlayer between the porous substrate and the PA layer has been considered a promising approach, as it may resolve the trade-off between permeability and selectivity, which is ubiquitous in NF membranes. The progress in interlayer technology has enabled the precise control of the interfacial polymerization (IP) process, which regulates the structure and performance of TFC NF membranes, resulting in a thin, dense, and defect-free PA selective layer. This review presents a summary of the latest developments in TFC NF membranes based on various interlayer materials. By drawing from existing literature, the structure and performance of new TFC NF membranes using different interlayer materials, such as organic interlayers (polyphenols, ion polymers, polymer organic acids, and other organic materials) and nanomaterial interlayers (nanoparticles, one-dimensional nanomaterials, and two-dimensional nanomaterials), are systematically reviewed and compared. Additionally, this paper proposes the perspectives of interlayer-based TFC NF membranes and the efforts required in the future. This review provides a comprehensive understanding and valuable guidance for the rational design of advanced NF membranes mediated by interlayers for seawater desalination and water purification.

Functionalization of Conductive Polymers through Covalent Postmodification

Organic chemical reactions have been used to functionalize preformed conducting polymers (CPs). The extensive work performed on polyaniline (PANI), polypyrrole (PPy), and polythiophene (PT) is described together with the more limited work on other CPs. Two approaches have been taken for the functionalization: (i) direct reactions on the CP chains and (ii) reaction with substituted CPs bearing reactive groups (e.g., ester). Electrophilic aromatic substitution, S_EAr, is directly made on the non-conductive (reduced form) of the CPs. In PANI and PPy, the N-H can be electrophilically substituted. The nitrogen nucleophile could produce nucleophilic substitutions (SN) on alkyl or acyl groups. Another direct reaction is the nucleophilic conjugate addition on the oxidized form of the polymer (PANI, PPy or PT). In the case of PT, the main functionalization method was indirect, and the linking of functional groups via attachment to reactive groups was already present in the monomer. The same is the case for most other conducting polymers, such as poly(fluorene). The target properties which are improved by the functionalization of the different polymers is also discussed.

Recent advances in thin film nanocomposite membranes containing an interlayer (TFNi): fabrication, applications, characterization and perspectives

Polyamide (PA) reverse osmosis and nanofiltration membranes have been applied widely for desalination and wastewater reuse in the last 5-10 years. A novel thin-film nanocomposite (TFN) membrane featuring a nanomaterial interlayer (TFNi) has emerged in recent years and attracted the attention of researchers. The novel TFNi membranes are prepared from different nanomaterials and with different loading methods. The choices of intercalated nanomaterials, substrate layers and loading methods are based on the object to be treated. The introduction of nanostructured interlayers improves the formation of the PA separation layer and provides ultrafast water molecule transport channels. In this manner, the TFNi membrane mitigates the trade-off between permeability and selectivity reported for polyamide composite membranes. In addition, TFNi membranes enhance the removal of metal ions and organics and the recovery of organic solvents during nanofiltration and reverse osmosis, which is critical for environmental ecology and industrial applications. This review provides statistics and analyzes the developments in TFNi membranes over the last 5-10 years. The latest research results are reviewed, including the selection of the substrate and interlayer materials, preparation methods, specific application areas and more advanced characterization methods. Mechanistic aspects are analyzed to encourage future research, and potential mechanisms for industrialization are discussed.

Novel polyaniline-polyethersulfone nanofiltration membranes: effect of in situ polymerization time on structure and desalination performance

In this research, novel polyaniline-layered nanofiltration membranes were prepared by phase inversion of base polyethersulfone (PES) membranes and subsequent in situ solution-phase deposition of polyaniline as a thin surface layer. In these composite membranes, the impact of the polyaniline deposition time on steric hindrance and electrostatic interactions during permeation was elucidated. The chemical structure, thermal stability, and mechanical properties of the PES and PANI-PES membranes were investigated using Fourier-transform infrared spectroscopy (ATR-FTIR), thermogravimetric analysis (TGA), and dynamic mechanical analysis (DMA), respectively. The membranes' porosity and pore size decreased as PANI deposition time increased. As PANI deposition time increased, PANI layered nanofiltration membranes exhibited improved thermal stability but deteriorated mechanical characteristics due to free radical destruction from prolonged exposure to the oxidant. These PANI-PES membranes showed 43% rejection (NaCl) at 1.7 bar coupled with a flux of 11.59 L h-1 m2 that is quite promising when comparing with similar Nanofilteration (NF) membranes in the literature and commercial NF membranes, as well. As the deposited layer, PANI is partially doped; hence, permeation results have been interpreted in terms of steric hindrance and electrostatic repulsion by electrochemical PANI layering.