Organic solvent-free hydrogenation of natural rubber latex and synthetic polyisoprene emulsion catalyzed by water-soluble rhodium complexes

Hydrogenation of Carboxyl Nitrile Butadiene Rubber Latex Using a Ruthenium-Based Catalyst

Hydrogenated carboxyl nitrile rubber (HXNBR) is endowed with superior mechanical performance and heat–oxygen aging resistance via emulsion hydrogenation of its precursor, i.e., carboxyl nitrile rubber (XNBR). Herein, a ruthenium-based catalyst was prepared to achieve the direct catalytic hydrogenation of XNBR latex. The effects of a series of hydrogenation conditions, such as catalyst dosage, solid content and reaction temperature, as well as the hydrogen pressure, on the hydrogenation reaction were investigated in detail. We found that the hydrogenation rate fell upon increasing the solid content of the XNBR latex, with an XNBR conversion rate of 95.01 mol% in 7 h with 11.25 wt% solid content. As the reaction temperature was increased, the hydrogenation rate first increased and then decreased. The fastest reaction hydrogenation rate was reached at 140 °C, with an XNBR conversion of 95.10 mol% in 5 h. The hydrogenation rate was positively related with the hydrogen pressure employed in the reactor. In view of the safety and cost, a pressure rate of 1300 psi was considered optimal. Similarly, the hydrogenation rate can also be enhanced by adding more catalyst. When 0.05 wt% catalyst was added, the fastest hydrogenation rate was achieved. In summary, the following optimum hydrogenation conditions were determined by using a synthesized ruthenium-based catalyst: 11.25 wt% solid content of XNBR latex, 140 °C of reaction temperature, 1300 psi of hydrogen pressure and 0.05 wt% catalyst. The vulcanization, mechanical performance, aging resistance and oil resistance of the produced HXNBR under the above reaction conditions were systematically investigated.

Polyisoprene-Silica Nanoparticles Synthesized via RAFT Emulsifier-Free Emulsion Polymerization Using Water-Soluble Initiators

Polyisoprene-silica (PIP-co-RAFT-SiO₂) nanoparticles were prepared via reversible addition⁻fragmentation chain-transfer (RAFT) emulsifier-free emulsion polymerization using water-soluble initiators, 4,4'-Azobis (4-cyanopentanoic acid) (ACP) and 2,2'-Azobis (2-methylpropionamidine) dihydrochloride (V50). The particle size of emulsion prepared using ACP initiator was smaller than that using V50 initiator because the V50 initiator was more active toward decomposition than the ACP initiator. A high monomer conversion (84%), grafting efficiency (83%) and small particle size (38 nm) with narrow size distribution were achieved at optimum condition. The PIP-co-RAFT-SiO₂ nanoparticles exhibited core⁻shell morphology with silica encapsulated with polyisoprene (PIP). The new PIP-SiO₂ nanoparticles could be applied as effective filler in rubber composites that possess good mechanical and thermal properties.