Microwave assisted synthesis of glycerol carbonate over LDH catalyst: Activity restoration through rehydration and reconstruction

Valorisation of crude glycerol to value-added products: Perspectives of process technology, economics and environmental issues

The enormous production of glycerol, a waste stream from biodiesel industries, as a low-value product has been causing a threat to both the environment and the economy. Therefore, it needs to be transformed effectively and efficiently into valued products for contributing positively towards the biodiesel economy. It can either be converted directly into competent chemicals or can be used as a feedstock/precursor for deriving valuable derivatives. In this review article, a technical evaluation has been stirred up, various factors and technologies used for producing value-added products from crude glycerol, Environmental and economic aspects of different conversion routes, cost factors and challenges of integration of the different routes for biorefinery have been reviewed and elaborated. There are tremendous environmental benefits in the conversion of crude glycerol via the biochemical route, the product and residue become eco-friendly. However, chemical conversions are faster processes, and economically viable if environmental aspects are partially ignored.

A review on recent trends in reactor systems and azeotrope separation strategies for catalytic conversion of biodiesel-derived glycerol

The increasing demand for biodiesel (BD) as a renewable and sustainable energy source has impelled the generation of abundant and low-cost byproduct glycerol, which accounts for 10 wt% of total BD production and requires urgent utilization. The transesterification reaction, which utilizes glycerol and dimethyl carbonate (DMC) to synthesize valuable glycerol carbonate (GC) is an established reaction pathway to valorize oversupplied glycerol. Commercialization of inexpensive GC is constrained by the nature, stability, and basicity of applied catalyst, reaction conditions, types of the reactor system and separation methods of reaction products. This study presents a review and diversity of recent reports on reactor systems and DMC-methanol azeotrope separation strategies explored in GC synthesis from biodiesel-derived glycerol. Also, recent trends on heterogeneous catalysts, their performance, and the effects of reaction conditions were presented. Conducted studies revealed that the choice for reactor systems is constrained by factors such as energy consumption and operational safety and a significant mild reaction conditions could be realized using a microwave reactor. Furthermore, the reactive-extractive distillation and pervaporation processes showed high energy-efficiency and appreciable separation of DMC-methanol azeotrope. Thus, the development of stable catalyst and process intensification to fabricate an integrated reactor-separation system with high energy efficiency are fundamental and must be explored. This study portrays the recent research effort made in this direction and the limitations that require urgent attention.

Microwave assisted synthesis of glycerol carbonate from glycerol and urea

The transformation of glycerol into value-added chemicals is an interesting topic in Green Chemistry. The glycerolysis of urea into glycerol carbonate is an important route of glycerol transformation. In this work, the synthesis of glycerol carbonate from glycerol and urea was performed under microwave irradiation and solvent free conditions. The catalytic properties of ZnSO4, ZnCl2, CuSO4 and MgSO4 were tested and ZnSO4 showed the best performance. The effects of catalyst amount, temperature, reaction time, microwave power, molar ratio of urea to glycerol on the reaction were studied using ZnSO4 as the catalyst. It was demonstrated that microwave irradiation could promote the reaction effectively, and the yield of desired product glycerol carbonate could reach 93.7%.