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Sorte S, Salgado A, Monteiro AF, Ventura D, Martins N, Oliveira MSA. Advancing Power Transformer Cooling: The Role of Fluids and Nanofluids-A Comprehensive Review. MATERIALS (BASEL, SWITZERLAND) 2025; 18:923. [PMID: 40077148 PMCID: PMC11901213 DOI: 10.3390/ma18050923] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/21/2025] [Revised: 02/09/2025] [Accepted: 02/12/2025] [Indexed: 03/14/2025]
Abstract
The ongoing pursuit of enhanced efficiency and sustainability in power transformer cooling systems has spurred extensive research into the properties and performance of insulating fluids. This review explores the evolution of transformer cooling technologies, focusing on traditional mineral oils and the emerging roles of alternative fluids, such as natural and synthetic esters, and nanofluids. Mineral oils, though widely used, degrade over time, leading to a reduction in breakdown voltage (BDV) from 46 kV to 30 kV, exhibiting low fire resistance. Natural and synthetic esters provide improved biodegradability, fire safety but have higher viscosities-potentially limiting convective cooling. Nanofluids, have demonstrated BDV enhancements of up to 47.8%, reaching 88.7 kV in optimised formulations, alongside increases in partial discharge inception voltage (PDIV) of 20-23%. Additionally, thermal conductivity improvements of 5-20% contribute to enhanced heat dissipation. Moreover, it addresses challenges such as nanoparticle agglomeration, sedimentation, ageing, and compatibility with transformer materials. The analysis provides critical insights into the trade-offs between technical performance and economic feasibility. Concluding with an outlook on future research directions, the review identifies key parameters across various categories, establishing a roadmap for nanofluid integration with existing transformer systems.
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Affiliation(s)
- Sandra Sorte
- TEMA—Centre for Mechanical Technology and Automation, Department of Mechanical Engineering, University of Aveiro (UA), Campus Universitário de Santiago, 3810-193 Aveiro, Portugal; (A.S.); (A.F.M.); (D.V.); (N.M.); (M.S.A.O.)
- LASI—Intelligent Systems Associate Laboratory, 4800-058 Guimarães, Portugal
| | - Alexandre Salgado
- TEMA—Centre for Mechanical Technology and Automation, Department of Mechanical Engineering, University of Aveiro (UA), Campus Universitário de Santiago, 3810-193 Aveiro, Portugal; (A.S.); (A.F.M.); (D.V.); (N.M.); (M.S.A.O.)
- LASI—Intelligent Systems Associate Laboratory, 4800-058 Guimarães, Portugal
| | - André Ferreira Monteiro
- TEMA—Centre for Mechanical Technology and Automation, Department of Mechanical Engineering, University of Aveiro (UA), Campus Universitário de Santiago, 3810-193 Aveiro, Portugal; (A.S.); (A.F.M.); (D.V.); (N.M.); (M.S.A.O.)
- LASI—Intelligent Systems Associate Laboratory, 4800-058 Guimarães, Portugal
| | - Diogo Ventura
- TEMA—Centre for Mechanical Technology and Automation, Department of Mechanical Engineering, University of Aveiro (UA), Campus Universitário de Santiago, 3810-193 Aveiro, Portugal; (A.S.); (A.F.M.); (D.V.); (N.M.); (M.S.A.O.)
- LASI—Intelligent Systems Associate Laboratory, 4800-058 Guimarães, Portugal
| | - Nelson Martins
- TEMA—Centre for Mechanical Technology and Automation, Department of Mechanical Engineering, University of Aveiro (UA), Campus Universitário de Santiago, 3810-193 Aveiro, Portugal; (A.S.); (A.F.M.); (D.V.); (N.M.); (M.S.A.O.)
- LASI—Intelligent Systems Associate Laboratory, 4800-058 Guimarães, Portugal
| | - Mónica S. A. Oliveira
- TEMA—Centre for Mechanical Technology and Automation, Department of Mechanical Engineering, University of Aveiro (UA), Campus Universitário de Santiago, 3810-193 Aveiro, Portugal; (A.S.); (A.F.M.); (D.V.); (N.M.); (M.S.A.O.)
- LASI—Intelligent Systems Associate Laboratory, 4800-058 Guimarães, Portugal
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Siddique A, Adnan M, Aslam W, Murtaza Qamar HG, Aslam MN, Alqahtani SA. Up-gradation of the dielectric, physical & chemical properties of cottonseed-based, non-edible green nanofluids as sustainable alternatives for high-voltage equipment's insulation fluids. Heliyon 2024; 10:e28352. [PMID: 38571657 PMCID: PMC10988016 DOI: 10.1016/j.heliyon.2024.e28352] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/05/2023] [Revised: 03/15/2024] [Accepted: 03/17/2024] [Indexed: 04/05/2024] Open
Abstract
The use of natural ester oils as electrically insulating fluids has gained significant attention from industries and electrical utilities as they aim to replace traditional mineral oils. However, most natural ester oils are derived from edible products, which has the potential to contribute to the food crisis. Therefore, nonedible green nanofluids made from cottonseed oil (CSO) have been targeted as a keen solution to this issue. However, Al2O3, TiO2, Fe2O3, SiO2, and graphene nanoparticles at (0.025, 0.05, and 0.075 wt/vol%) were used as additives, along with surfactant Olic Ac-id and Ethanol (1:5) due to their promising impact on the dielectric and thermal properties of the nanofluid. The nanofluid synthesis process was practically conducted in HV & Chemical Laboratories using one-step and two-step methods, and their breakdown voltage results and chemical properties (e.g., fire point, flash point, cloud point, pour point, viscosity, acidity, moisture content, resistivity, and dissipation factor) were compared. The physical mechanisms underlying these properties were also analyzed and tested. For the validation of the proposed vegetable oil the results have been compared with traditional mineral oil for high-voltage equipment's. The findings suggest that the proposed nonedible green nanofluids-based cottonseed oil (CSO) has a high potential to be used as electrically insulating fluids, providing a sustainable alternative to conventional mineral oils. Overall, this study provides insights into the use of non-edible green nanofluids as a solution to the potential contribution of natural ester oils to the food crisis. The findings highlight the importance of sustainable solutions in the energy industry and the need for further research in this area.
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Affiliation(s)
- Abubakar Siddique
- Department of Electrical Engineering, Khwaja Fareed University of Engineering and Information Technology (KFUEIT), Rahim Yar Khan, 64200, Pakistan
| | - Muhammad Adnan
- Department of Electrical Engineering, Khwaja Fareed University of Engineering and Information Technology (KFUEIT), Rahim Yar Khan, 64200, Pakistan
| | - Waseem Aslam
- Department of Electrical Electronics and Computer Systems, University of Sargodha (UOS) Sargodha, Punjab, 40100, Pakistan
| | | | - Muhammad Nadeem Aslam
- Department of Electrical Engineering, Institute of Southern Punjab (ISP), Punjab, Pakistan
| | - Salman A. Alqahtani
- Department of Computer Engineering, College of Computer and Information Sciences, King Saud University P.O.Box 51178, Riyadh, 11543, Saudi Arabia
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Koutras KN, Antonelou AE, Naxakis IA, Charalampakos VP, Pyrgioti EC, Yannopoulos SN. In-situ high temperature study of the long-term stability and dielectric properties of nanofluids based on TiO2 and SiC dispersions in natural ester oil at various concentrations. J Mol Liq 2022. [DOI: 10.1016/j.molliq.2022.119284] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
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Fasehullah M, Wang F, Jamil S, Bhutta MS. Influence of Emerging Semiconductive Nanoparticles on AC Dielectric Strength of Synthetic Ester Midel-7131 Insulating Oil. MATERIALS (BASEL, SWITZERLAND) 2022; 15:4689. [PMID: 35806813 PMCID: PMC9267486 DOI: 10.3390/ma15134689] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 05/12/2022] [Revised: 06/20/2022] [Accepted: 06/28/2022] [Indexed: 12/04/2022]
Abstract
Exploring impressively effective dielectric nanofluids for transformers to improve dielectric strength and thermal stability is indispensable. It is crucial to determine the modification mechanism of dispersed nanomaterials in insulating oil for operative applications in power transformers. This paper aspires to authenticate the experimental evidence of the enhancing AC dielectric strength of synthetic ester Midel-7131 using two newly introduced semiconductive nanoparticles, CdS and Co3O4, and uncover the potential reasons for enhanced AC dielectric strength. The AC breakdown voltage (BDV) of synthetic ester and nanofluids was investigated and statistically evaluated. The mean AC breakdown voltage of SE/CdS and SE/Co3O4 was increased by 31.9% and 31.3%, respectively. The augmentation in AC breakdown strength is possibly due to the facilitated charge-scavenging ability owing to the large specific surface area and wide bandgap. Simultaneous thermogravimetric analysis, differential scanning calorimetry, and derivative thermogravimetry analyses (TGA-DSC-DTG) confirmed that the initial decomposition temperature was high and heat dissipation was low, indicating that the nanofluids were thermally stable in both air and nitrogen. Hence, emerging semiconductive CdS and Co3O4-based nanofluids of synthetic ester possess remarkable dielectric strength and thermal stability enhancement for their application in power transformers.
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Affiliation(s)
- Muhammad Fasehullah
- State Key Laboratory of Power Transmission Equipment & System Security and New Technology, Chongqing University, Chongqing 400044, China;
| | - Feipeng Wang
- State Key Laboratory of Power Transmission Equipment & System Security and New Technology, Chongqing University, Chongqing 400044, China;
| | - Sidra Jamil
- Chongqing Key Lab for Advanced Materials and Clean Energies of Technologies, School of Materials and Energy, Southwest University, Chongqing 400715, China;
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Siddique ZB, Basu S, Basak P. Dielectric behavior of natural ester based mineral oil blend dispersed with TiO2 and ZnO nanoparticles as insulating fluid for transformers. J Mol Liq 2021. [DOI: 10.1016/j.molliq.2021.116825] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/20/2022]
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