Corrosion inhibition of steel using different families of organic compounds: Past and present progress

Synthesis, Characterisation, Biological Evaluation and In Silico Studies of Quinoline-1,2,3-Triazole-Anilines as Potential Antitubercular and Anti-HIV Agents

HIV/AIDS and Mycobacterial tuberculosis (Mtb) are the leading cause of deaths worldwide. Thus, better medicaments are required to manage these diseases. Quinolines have shown great potential due to their broad spectrum of biological activity. Thus, quinoline-1,2,3-triazole-aniline hybrids were synthesised in moderate to good yields. Compounds 11g (IC50 = 0.388 µM), 11h (IC50 = 0.01032 µM) and 11i (IC50 = 0.167 µM) exhibited the most promising in vitro activities against the wild-type HIV-1 subtype B, with 11h being 9-fold more active than AZT (IC50 = 0.0909 µM), the reference drug. Furthermore, compound 11h displayed moderate activity, with a MIC90 of 88μM against Mtb's H37Rv strain. Cytotoxicity studies on TZM-bl cell lines revealed that most of the tested compounds were generally non-cytotoxic; the selectivity index (SI) for 11h, the front runner, is >2472. Molecular docking studies revealed that 11h interacted with Phe112, Tyr108, Glu283 and Trp86 amino acid residues in the active site of HIV-1. DFT studies revealed that 11h has the ability to donate and accept electrons to and from available orbitals. The predicted ADMET studies showed that these compounds possess drug-likeness, and 11h has the potential for further optimisation as an anti-HIV-1 agent.

Polypyridyl-based bridging corrosion inhibitors: A critical review on interface and ligands properties

The ligand characteristics of polypyridyls, primarily bipyridine (bipy), phenanthroline (Phen), terpyridine (Tpy), naphthyridine (NC), and their derivatives, are popular for their ability to create stable chelating complexes with metal ions. Because of these characteristics, they and their coordination complexes have been used for many purposes. Polypyridyl-based heterocycles have been widely employed as corrosion inhibitors in the aqueous phase as they provide long-lasting, consistent and efficient protection. The unshared nitrogen electron pairs in polypyridyl-based corrosion inhibitors significantly coordinate with the metal substrates. Corrosion inhibitors based on polypyridyls increase polarization or charge transfer resistance (Rp or Rct) and decrease corrosion current density (icorr) by blocking active sites. Their adsorption, coordination, and chelation are thermodynamically advantageous due to their chelating nature, which results in positive entropy change (S > 0). They adhere to several isotherms during their adsorption on the metallic surface. The review article discusses the inhibition potential of polypyridyl-based corrosion inhibitors, their adsorption, coordination, chelation and mechanism of corrosion protection. The challenges and opportunities of using polypyridyl-based corrosion inhibitors in coating and aqueous phase applications have also been surveyed. The significance of coordination complexes, regioisomerism, and the relative location of nitrogen atoms have also been discussed.

A Platform Approach for Designing Sustainable Indole Thiosemicarbazone Corrosion Inhibitors with Enhanced Adsorption Properties

With an estimated global cost of $2.5 trillion per year, metal corrosion represents a major challenge across all industrial sectors. Numerous inorganic and organic corrosion inhibitors have been developed, but there are growing concerns about their toxicity and impact on the environment. Here, superior organic corrosion inhibitors based on indole-3-carboxaldehyde, a compound commonly found in the digestive system, and thiosemicarbazones, a safe class of ligands, were designed and studied for mild steel in pH 1 sulfuric acid solutions. Electroanalytical techniques and gravimetric tests revealed inhibition efficiencies as high as 98.9% at 30 °C. Models using Langmuir isotherms gave adsorption equilibrium constants Kads of 2 to 9 × 104 M-1 and corresponding Gibbs free energies of adsorption (ΔGads) as high as -41.44 kJ mol-1, indicating their chemisorption. SEM images confirmed the efficacy of these corrosion inhibitors, as surface features showed limited to no changes after tests. Surface analysis by XPS and LC-MS revealed inhibitor concentrations on the order of 0.7 to 1.8 μg cm-2 for the best compounds, further underlining their performance at low concentrations. Mapping of the surface by MALDI-MS further confirmed the homogeneous coating of the steel surface, with no visible fluctuations in concentrations. As all inhibitors shared the same indole thiosemicarbazone platform, unique structure-performance relationships were drawn from theoretical calculations. Notably, DFT and AIMD explained the differences in performance, highlighting the role of side groups in the distribution of the molecular orbitals and the role of water molecules in enhancing the electronic properties of the organic corrosion inhibitors and promoting their chemisorption.

Synergistic effect of Canarium strictum leaves extract and KI on the corrosion protection of mild steel in 15% HCl solution

The inhibitory potential of an alcoholic extract derived from Canarium strictum leaves (CSL) was evaluated as a corrosion inhibitor for mild steel (MS) in 15% HCl solution. Furthermore, to enhance its inhibition effectiveness, the influence of potassium iodide (KI) was also examined. The corrosion inhibition and adsorption characteristics of CSL were comprehensively analysed through weight loss measurement, electrochemical impedance measurement (EIS), potentiodynamic polarization (PP), UV-visible spectroscopy, Fourier transform infrared spectroscopy (FTIR), atomic force microscopy (AFM), scanning electron microscopy and energy dispersive spectroscopy (SEM-EDS). The effect of temperature and immersion time on corrosion inhibition was also investigated. The studied CSL extract exhibited maximum inhibition efficiency of 92.2% at 700 ppm alone, while adding 5 ppm KI 96.8% inhibition efficiency was observed. Moreover, with KI, an efficiency of 98% was observed at extended immersion of 48 h. The PP results showed that CSL and CSL + KI were good mixed-type inhibitor system. Adsorption data was best fitted to the Langmuir isotherm model, and thermodynamic, kinetic, and surface analyses shed light on the inhibitory mechanism.

Potential Corrosion Inhibition Properties of Flavone Derivatives on the Cu(111) Surface: A Combined DFT and Monte Carlo Simulation Study

Since corrosion causes significant harm to the environment and economy, sustainable corrosion inhibitors are essential. This study set out to examine Anti-corrosion ability of a number of closely related polycyclic compounds of flavone derivatives, namely 5,7-dimethoxyflavone (1), 4',5,7-trimethoxyflavone (2), 3',4',5'-trimethoxyflavone (3), 5-hydroxy-3,3',4',7-tetramethoxyflavone (4), tangeretin (5), 3,3',4',5,6,7,8-heptamethoxyflavone (6), 3',5,7-trihydroxy-4',5',6-trimethoxyflavone (7) and 3',4',5,7-tetrahydroxy-3,6,8-trimethoxyflavone (8), using the DFT/B3LYP/6-311 + + G(d, p) basis set. Monte Carlo simulations were used to reveal the adsorption of the investigated compounds on the Cu(111) surface. The results showed that all compounds exhibited excellent or good molecule-to-metal electron charge transfer, with compounds 6 and 8 performing the best, followed by compounds 2, 4, 5, and 7. According to the simulations, compound 6 and compound 7 exhibited the lowest adsorption energy, which can likely be attributed to the significant role of the methoxy and hydroxy substituents on both benzene rings. This analysis indicates that compounds 6 and 7 are the most promising candidates for preventing corrosion on copper.

Exploring the role of Chrysanthemum coronarium leaves distillation waste as a green inhibitor for carbon steel in acidic environment: an integrated study

In this study, the assessment of the Chrysanthemum coronarium leaves' co-product resulting from the hydrodistillation process was conducted to evaluate its anticorrosive potential for carbon steel in the hydrochloric acid medium. Phytochemical analysis of this biomass revealed its abundance in terms of polyphenols and flavonoids; hence the determination of total polyphenol content recorded a value of 75.4 mg GAE per g extract. This was corroborated by FTIR spectroscopy, which revealed the presence of various functional groups, thereby providing positive indications regarding the anticorrosive properties of this plant material. Electrochemical impedance spectroscopy and Tafel extrapolation analysis of polarization curves indicated that the extract from Chrysanthemum coronarium leaves reduced the corrosion rate of steel in 1 M HCl medium, reaching 78% in corrosion inhibition efficiency while following an adsorption process governed by the Langmuir isotherm. Furthermore, temperature effect investigations at a range between 293-313 K on the corrosion rate of carbon steel in the acidic medium in the presence and absence of CCLE revealed that the latter undergoes chemisorption-type adsorption on the active metal surface, thereby minimizing its degradation rate at elevated temperatures. The synergistic effect between the Chrysanthemum coronarium leaf extract and potassium iodide was examined using both electrochemical techniques, thus reflecting the cooperative abilities of the two compounds in inhibiting carbon steel corrosion. Additionally, scanning electron microscopy images of the surface state confirmed these findings, thereby providing significant insight into the anticorrosive properties of this plant material in corrosive environments. Similarly, a theoretical study using DFT and MD for the major compounds of CCLE confirmed the obtained results, concluding that the plant material derived from the hydrodistillation process of Chrysanthemum coronarium leaves exhibits remarkable corrosion inhibition capacity for carbon steel in acidic environments.

Combined DFT and Monte Carlo simulation studies of potential corrosion inhibition properties of coumarin derivatives

CONTEXT

Corrosion, the degradation of materials due to chemical reactions with their environment presents significant challenges both economically and environmentally. It affects various industries, including construction, transportation, and manufacturing, leading to equipment failures, safety hazards, and increased maintenance costs. Coumarin derivatives have shown promise due to their inherent chemical properties and potential for biodegradability. In this study, a series of the coumarin derivatives were examined in silico to reveal their potential corrosion inhibition properties toward the Fe(110) and Cu(111) surfaces. The compounds investigated include coumarin (2H-chromen-2-one, 1), furanocoumarin (7H-furo[3,2-g]chromen-7-one, 2), dihydrofurano coumarin (2,3-dihydro-7H-furo[3,2-g]chromen-7-one, 3), pyrano coumarin-linear type (8,8-dimethyl-2H,8H-pyrano[3,2-g]chromen-2-one, 4), pyrano coumarin-angular type (8,8-dimethyl-2H,8H-pyrano[2,3-f]chromen-2-one, 5), bicoumarin (3,3'-methylenebis(2H-chromen-2-one), 6), and phenyl coumarin (4-phenyl-2H-chromen-2-one, 7). The findings suggest that the bicoumarin derivative 6 exhibits the lowest adsorption energy with the Fe(110) surface, while the same energy absolute value is about two times lower for the Cu(111) surface. This is due to the formation of a planar configuration of a molecule of 6 on the metal surfaces with the participation of both coumarin fragments upon interacting with the Fe(110) surface, while one coumarin fragment interacts with the Cu(111) surface.

METHODS

Density functional theory (DFT) calculations were employed to study the electronic properties of the coumarin derivatives. The specific computational method used was B3LYP, a hybrid functional that combines with the 6-311 +  + G(d,p) basis set. Each coumarin derivative was first subjected to a geometry optimization to find the most stable molecular structure. Electronic properties, dipole moments, and molecular electrostatic potential surfaces were calculated. The Monte Carlo simulations were used to model the adsorption behavior of the coumarin derivatives on metal surfaces, namely, Fe(110) and Cu(111). These simulations allowed to visualize interaction of the studied molecules with the metal surfaces, which is crucial for their function as corrosion inhibitors. The present study provides a comprehensive understanding of the corrosion inhibition potential of the applied coumarin derivatives. The insights gained from these methods can inform the development of effective, sustainable corrosion inhibitors that are both environmentally friendly and highly efficient.

In-situ biosynthesized plant exudate gums‑silver nanocomposites as corrosion inhibitors for mild steel in hydrochloric acid medium

Natural gums due to availability, multifunctionality, and nontoxicity are multifaceted in application. In corrosion inhibition applications, their performance, in unmodified form is unsatisfactory because of high hydration rate, solubility issues, algal and microbial contamination, as well as thermal instability. This work attempts to enhance the inhibitive performance of Berlinia grandiflora (BEG) and cashew (CEG) exudate gums through various modification approaches. The potential of biogenic BEG and CEG gums-silver (Ag) nanocomposites (NCPs) for corrosion inhibition of mild steel in 1 M HCl is studied. The nanocomposites were characterized using the FTIR, UV-vis, and TEM techniques. The corrosion studies through the gravimetric and electrochemical (PDP, EIS, LPR, and EFM) analyses reveal moderate inhibition performance by the nanocomposites. Furthermore, the PDP results reveal that both inhibitors are mixed-type with maximum corrosion inhibition efficiencies (IEs) of 61.2 % and 54.2 % for BEG-Ag NCP and CEG-Ag NCP, respectively at an optimum concentration of 1.0 %. Modification of these inhibitors with iodide ion (KI) significantly increased the IE values to 90.1 % and 88.5 % for BEG-Ag NCP and CEG-Ag NCP at the same concentration. Surface observation of the uninhibited and inhibited steel samples using SEM/EDAX, 3D Surface profilometer, and AFM affirm that the modified nanocomposites are highly effective.

A data-driven QSPR model for screening organic corrosion inhibitors for carbon steel using machine learning techniques

Machine learning (ML) techniques have shown great potential for screening corrosion inhibitors. In this study, a data-driven quantitative structure-property relationship (QSPR) model using the gradient boosting decision tree (GB) algorithm combined with the permutation feature importance (PFI) technique was developed to predict the corrosion inhibition efficiency (IE) of organic compounds on carbon steel. The results showed that the PFI method effectively selected the molecular descriptors most relevant to the IE. Using these important molecular descriptors, an IE predictive model was trained on a dataset encompassing various categories of organic corrosion inhibitors for carbon steel, achieving RMSE, MAE, and R2 of 6.40%, 4.80%, and 0.72, respectively. The integration of GB with PFI within the ML workflow demonstrated significantly enhanced IE predictive capability compared to previously reported ML models. Subsequent assessments involved the application of the trained model to drug-based corrosion inhibitors. The model demonstrates robust predictive capability when validated on available and our own experimental results. Furthermore, the model has been employed to predict IE for more than 1500 drug compounds, suggesting five novel drug compounds with the highest predicted IE on carbon steel. The developed ML workflow and associated model will be useful in accelerating the development of next-generation corrosion inhibitors for carbon steel.

Novel porphyrin derivatives as corrosion inhibitors for stainless steel 304 in acidic environment: synthesis, electrochemical and quantum calculation studies

A Novel 5,10,15,20-tetra (thiophen-2-yl) porphyrin (P1) and 5,10,15,20-tetrakis (5-Bromothiophen-2-yl) porphyrin (P2) were successfully synthesized, and their chemical structures were proved based on its correct elemental analysis and spectral data (IR and 1H-NMR). These compounds were examined as corrosion inhibitors for stainless steel 304 (SS304) in 2 M HCl utilizing mass reduction (MR) and electrochemical tests at inhibitor concentration (1 × 10-6-21 × 10-6 M). The protection efficiency (IE %) was effectively enhanced with improving the concentration of investigated compounds and reached 92.5%, 88.5% at 21 × 10-6 M for P1 & P2, respectively and decreases with raising the temperature. Langmuir's isotherm was constrained as the best fitted isotherm depicts the physical-chemical adsorption capabilities of P1 & P2 on SS304 surface with change in ΔGoads = 22.5 kJ mol-1. According to the PDP data reported, P1 and P2 work as mixed find inhibitors to suppress both cathodic and anodic processes. Porphyrin derivatives (P1 & P2) are included on the surface of SS304, according to surface morphology techniques SEM/EDX and AFM. Quantum calculations (DFT) and Monte Carlo simulation (MC) showed the impact of the chemical structure of porphyrin derivatives on their IE %.

Experimental and theoretical investigations of the effect of bis-phenylurea-based aliphatic amine derivative as an efficient green corrosion inhibitor for carbon steel in HCl solution

A novel bis-phenylurea-based aliphatic amine (BPUA) was prepared via a facile synthetic route, and evaluated as a potential green organic corrosion inhibitor for carbon steel in 1.0 M HCl solutions. NMR spectroscopy experiments confirmed the preparation of the targeted structure. The corrosion inhibitory behavior of the prospective green compound was explored experimentally by electrochemical methods and theoretically by DFT-based quantum chemical calculations. Obtained results revealed an outstanding performance of BPUA, with efficiency of 95.1% at the inhibitor concentration of 50 mg L-1 at 25 °C. The novel compound has improved the steel resistivity and noticeably reduced the corrosion rate from 33 to 1.7 mils per year. Furthermore, the adsorption study elucidates that the mechanism of the corrosion inhibition activity obeys Langmuir isotherm with mixed physisorption/chemisorption modes for BPUA derivatives on the steel surface. Calculated Gibb's free energy of the adsorption process ranges from -35 to -37 kJ mol-1. The SEM morphology analysis validates the electrochemical measurements and substantiates the corrosion-inhibiting properties of BPUA. Additionally, the eco-toxicity assessment on human epithelial MCF-10A cells proved the environmental friendliness of the BPUA derivatives. Density functional theory (DFT) calculations correlated the inhibitor's chemical structure with the corresponding inhibitory behavior. Quantum descriptors disclosed the potentiality of BPUA adsorption onto the surface through the heteroatom-based functional groups and aromatic rings.

Corrosion inhibition of mild steel in hydrochloric acid solution by the expired Ampicillin drug

This study examines the utilization of the expired drug, namely ampicillin, as a mild steel corrosion inhibitor in an acidic environment. The inhibitor was evaluated using weight loss and electrochemical measurement accompanied with surface analytical techniques. The drug showed a potential inhibitory efficiency of > 95% at 55 °C. The inclusion of the inhibitor increased the charge transfer resistance at the steel-solution interface, according to impedance analyses. According to potentiodynamic polarisation measurements, expired ampicillin drug significantly decreased the corrosion current density and worked as a mixed-type corrosion inhibitor. The Langmuir adsorption isotherm was followed by the adsorption of ampicillin drug on the steel substrate, exhibiting an association of physical and chemical adsorption mechanisms. The surface study performed using contact angle and scanning electron microscopy-energy dispersive spectroscopy (SEM-EDS) measurements supported the inhibitor adsorption on the steel substrate.

Corrosion protection properties of tetraphenylethylene-based inhibitors toward carbon steel in acidic medium

Four novel corrosion inhibitors (1, 2, 3 and 4) integrating different tetraphenylethylene (TPE) cations and thiocyanate (SCN^-) anions were developed. Weight-loss and electrochemical measurements were employed to assess their protective properties toward carbon steel in 0.5 M H₂SO₄, revealing them as effective corrosion inhibitors in the order of 3 > 4 > 2 > 1, with the inhibition efficiencies of 2, 3 and 4 all exceeding 97%. The inhibitory effect could be attributed to hard and soft acids and bases theory and the synergistic effect of the charged ingredients. The efficiency trend of the corrosion inhibition, as well as inhibition mechanism, was verified by multi-scaled theoretical simulations combined with grand canonical Monte Carlo and molecular dynamic methods.

A pH-Controlled Solid Inhibitor Based on PAM Hydrogel for Steel Corrosion Protection in Wide Range pH NaCl Medium

To provide carbon steel a long-term corrosion protection effect in NaCl solutions with different pH values, based on poly-acrylamide (PAM) and oleate imidazoline (OIM), a solid corrosion inhibitor with the properties of pH-controlled release was synthesized. SEM, FTIR and TGA results indicated that the OIM inhibitors were successfully loaded into PAM hydrogel with a high OIM encapsulation content (39.64 wt.%). The OIM release behavior from the hydrogel structure has two stages, quick release and sustained release. The pH of solutions could affect the initial release kinetics of OIM inhibitors and the diffusion path in the hydrogel structure. Weight loss measurement of L80 steel in different pH solutions with OIM@PAM proved the inhibitor responsive release mechanism and anticorrosion performance. The inhibition efficiency of OIM@PAM can maintain over 80% after long-term immersion in a harsh corrosive environment (pH 3), which is much higher than the inhibition efficiency of OIM@PAM in a moderate corrosive solution.