ABS/clay nanocomposites obtained by a solution technique: Influence of clay organic modifiers

Influence of Different Carbon-Based Fillers on Electrical and Mechanical Properties of a PC/ABS Blend

The present work examines the influence of different carbon-based fillers on the performance of electrically conductive polymer blend composites. More specifically, we examined and compared the effects of graphene (GR), carbon nanotubes (CNTs) and carbon black (CB) on a PC/ABS matrix by morphological investigation, electrical and physic-mechanical characterization. Electrical analyses showed volume resistivity decreased when the CNTs and CB content were increased, although the use of melt-mixed GR did not really influence this property. For the latter, solution blending was found to be more suitable to obtain better GR dispersion, and it obtained electrical percolation with a graphene content ranging from 0.5% to 1% by weight, depending on the solvent removal method that was applied. There was a gradual improvement in all of the composites’ dielectric properties, in terms of loss factor, with temperature and the concentration of the filler. As expected, the use of rigid fillers increased the composite stiffness, which is reflected in a continuous increment in the composites’ modulus of elasticity. The improvements in tensile strength and modulus were coupled with a reduction in impact strength, indicating a decrease in polymer toughness and flexibility. TEM micrographs allowed us to confirm previous results from studies on filler dispersion. According to this study and the comparison of the three carbon-based fillers, CNTs are the best filler choice in terms of electrical and mechanical performance.

Effects of a Phosphorus Flame Retardant System on the Mechanical and Fire Behavior of Microcellular ABS

The present work deals with the study of phosphorus flame retardant microcellular acrylonitrile–butadiene–styrene (ABS) parts and the effects of weight reduction on the fire and mechanical performance. Phosphorus-based flame retardant additives (PFR), aluminum diethylphosphinate and ammonium polyphosphate, were used as a more environmentally friendly alternative to halogenated flame retardants. A 25 wt % of such PFR system was added to the polymer using a co-rotating twin-screw extruder. Subsequently, microcellular parts with 10, 15, and 20% of nominal weight reduction were prepared using a MuCell^® injection-molding process. The results indicate that the presence of PFR particles increased the storage modulus and decreased the impact energy determined by means of dynamic-mechanical-thermal analysis and falling weight impact tests respectively. Nevertheless, the reduction of impact energy was found to be lower in ABS/PFR samples than in neat ABS with increasing weight reduction. This effect was attributed to the lower cell sizes and higher cell densities of the microcellular core of ABS/PFR parts. All ABS/PFR foams showed a self-extinguishing behavior under UL-94 burning vertical tests, independently of the weight reduction. Gradual decreases of the second peak of heat release rate and time of combustion with similar intumescent effect were observed with increasing weight reduction under cone calorimeter tests.