A facile approach to realize simultaneously chain extension and crystallization promotion of poly (ethylene terephthalate)

Reactive Blending of Recycled Poly(ethylene terephthalate)/Recycled Polypropylene: Kinetics Modeling of Non-Isothermal Crystallization

Plastics were developed to change our world for the better. However, plastic pollution has become a serious global environmental crisis. Thermoplastic polyesters and polyolefins are among the most abundant plastic waste. This work presents an in-depth non-isothermal crystallization kinetics analysis of recycled post-consumer poly(ethylene terephthalate) (rPET) and recycled polypropylene (rPP) blends prepared through reactive compounding. The effect of pyromellitic dianhydride (PMDA) on crystallization kinetics and phase morphology of rPET/rPP blends was investigated by differential scanning calorimetry (DSC) and microscopy techniques. DSC results showed that increasing rPP content accelerated rPET crystallization while reducing crystallinity, which indicates the nucleation effect of the rPP phase in blends. Further, it was found that the incorporation of PMDA increased the degree of crystallinity during non-isothermal crystallization, even though the rate of crystallinity decreased slightly due to its restriction effects. The non-isothermal crystallization kinetics was analyzed based on the theoretical models developed by Jeziorny, Ozawa, Mo, and Tobin. The activation energy of the crystallization process derived from Kissinger, Takhor, and Augis-Bennett models was found to increase in rPET/rPP blends with increasing PMDA due to hindered dynamics of the system. Rheological measurements revealed that rPET melt viscosity is remarkably increased in the presence of PMDA and reactive blending with rPP relevant for processing. Moreover, nanomechanical mapping of the rPP phase dispersed in the rPET matrix demonstrated the broadening of the interfacial domains after reactive blending due to the branching effect of PMDA. Findings from this study are essential for the recycling/upcycling thermoplastics through non-isothermal fabrication processes, such as extrusion and injection molding, to mitigate the lack of sorting options.

A new class of nucleating agents for poly(L-lactic acid): Environmentally-friendly metal salts with biomass-derived ligands and advanced nucleation ability

Adding nucleating agents has been a successful strategy to boost the heat resistance of poly(L-lactic acid) (PLLA) by increasing the crystallinity. In this study, a new series of bio-based complexes as nucleating agents for PLLA, including twelve combinations of three eco-friendly metal ions (Zn, Mg, Ca) and four biomass-derived α-hydroxy acids, were successfully synthesized to respectively investigate the effects of metal ions as well as ligands on nucleation capacity of complexes. By investigating the non-isothermal and isothermal crystallization at 135 °C of PLLA with 0.3 wt% loading of complexes, both zinc and magnesium salts of L-mandelic acid showed excellent nucleation capacities. And magnesium L-mandelate performed better, raising the crystallinity of PLLA to 44.4 % as well as minimizing its crystallization half-time from 73 min to 2.7 min. The growth and denser distribution of PLLA spherulites on the salt surface were also observed by POM, reflecting epitaxial nucleation as the possible mechanism. A novel inspiration, utilizing VESTA software to simulate the crystal structure of zinc L-mandelate (Zn(L-MA)₂), was proposed to determine the nucleation mechanism. Also, using polyethylene terephthalate (PET) as a test protocol, the rationality of the model could be approved by checking the fitness of nucleating prediction and experiment results.