Robust macroporous polymers: Using polyurethane diacrylate as property defining crosslinker

Functionally Gradient Macroporous Polymers: Emulsion Templating Offers Control over Density, Pore Morphology, and Composition

Gradient macroporous polymers were produced by polymerization of emulsion templates comprising a continuous monomer phase and an internal aqueous template phase. To produce macroporous polymers with gradient composition, pore size, and foam density, we varied the template formulation, droplet size, and internal phase ratio of emulsion templates continuously and stacked those prior to polymerization. Using the outlined approach, it is possible to vary one property along the resulting macroporous polymer while retaining the other properties. The elastic moduli and crush strengths change along the gradient of the macroporous polymers; their mechanical properties are dominated by those of the weakest layers in the gradient. Macroporous polymers with gradient chemical composition and thus stiffness provide both high impact load and energy adsorption, rendering the gradient foam suitable for impact protective applications. We show that dual-dispensing and simultaneous blending of two different emulsion formulations in various ratios results in a fine, bidirectional change of the template composition, enabling the production of true gradient macroporous polymers with a high degree of design freedom.

Emulsion-Templated, Magnetic, Hydrophilic-Oleophobic Composites for Controlled Water Removal

Emulsion-templated, hydrophilic-oleophobic porous materials are promising for the removal of a small amount of water from oil-water mixtures, but the maneuver and complete collection of these porous materials are challenging. Herein, we report the fabrication of magnetic, hydrophilic-oleophobic polyHIPE composites from reactive Fe₃O₄ nanoparticle-stabilized high internal phase emulsions through simultaneous bulk polymerization of water-soluble monomers and interface-catalyzed polycondensation of 1H,1H,2H,2H-perfluorooctyltriethoxysilane. The resulting composites were hydrophilic-oleophobic, with water droplets rapidly absorbed (within 20 s), and exhibited designable magnetic responsiveness. The hydrophilicity-oleophobicity enabled water to be removed through selective absorption from oil-water mixtures (including surfactant-stabilized water-in-oil emulsions), with a high separation rate over 99%. The magnetic-responsiveness enabled both the dry and the swollen composites to be maneuvered in a remote and contactless manner and to be fully collected. Therefore, the magnetic, hydrophilic-oleophobic polyHIPE composites are excellent candidates for the removal of water from water-oil mixtures with complete collection.