Effect of physical aging on the gas transport and sorption in PIM-1 membranes

Impact of Sub-Ambient Temperature on Aging Rate and Gas Separation Properties of Polymers of Intrinsic Microporosity

Aging in polymers of intrinsic microporosity has slowed exploitation due to a decay in performance over time since densification makes them unsuitable for industrial applications. This work aimed to study the impact of the operation and storage temperature on the gas separation properties and aging rates of PIM-1 self-standing films. The permeability, diffusivity, and solubility of the tested membranes were monitored through permeation tests for pure carbon dioxide and nitrogen at a maximum upstream pressure of 1.3 bar for temperatures ranging from -20 °C to 25 °C. This study found significant benefits in the operation of glassy polymeric membranes at low temperatures, resulting in a favourable trade-off in separation performance and a reduction in the aging rate by three orders of magnitude. This brings new opportunities for the industrial application of PIMs in innovative carbon capture processes.

Advances in mixed-matrix membranes for biorefining of biogas from anaerobic digestion

This article provides a comprehensive review of the state-of-the-art technology of polymeric mixed-matrix membranes for CO2/CH4 separation that can be applied in medium, small, and domestic biogas systems operating at low pressures (0.2-6 kPa). Critical data from the latest publications of CO2/CH4 separation membranes were analyzed, considering the ratio of CO2/CH4 permeabilities, the CO2 selectivity, the operating pressures at which the membranes were tested, the chemistry of the polymers studied and their gas separation mechanisms. And the different nanomaterials as fillers. The intrinsic microporous polymers (PIMs) were identified as potential candidates for biomethane purification due to their high permeability and selectivity, which are compatible with operation pressures below 1 bar, and as low as 0.2 bar. This scenario contrasts with other polymers that require pressures above 1 bar for operation, with some reaching 20 bar. Furthermore, the combination of PIM with GO in MMMs was found to not influence the permeability significantly, but to contribute to the membrane stability over time, by preventing the structural collapse of the membrane caused by aging. The systematic analysis here presented is a valuable resource for defining the future technological development of CO2/CH4 separation membranes for biogas biorefining.

Molecular Mobility and Gas Transport Properties of Mixed Matrix Membranes Based on PIM-1 and a Phosphinine Containing Covalent Organic Framework

Polymers with intrinsic microporosity (PIMs) are gaining attention as gas separation membranes. Nevertheless, they face limitations due to their pronounced physical aging. In this study, a covalent organic framework containing λ5-phosphinine moieties, CPSF-EtO, was incorporated as a nanofiller (concentration range 0-10 wt %) into a PIM-1 matrix forming dense films with a thickness of ca. 100 μm. The aim of the investigation was to investigate possible enhancements of gas transport properties and mitigating effects on physical aging. The incorporation of the nanofiller occurred on an nanoaggregate level with domains up to 100 nm, as observed by T-SEM and confirmed by X-ray scattering. Moreover, the X-ray data show that the structure of the microporous network of the PIM-1 matrix is changed by the nanofiller. As molecular mobility is fundamental for gas transport as well as for physical aging, the study includes dielectric investigations of pure PIM-1 and PIM-1/CPSF-EtO mixed matrix membranes to establish a correlation between the molecular mobility and the gas transport properties. Using the time-lag method, the gas permeability and the permselectivity were determined for N2, O2, CH4, and CO2 for samples with variation in filler content. A significant increase in the permeability of CH4 and CO2 (50% increase compared to pure PIM-1) was observed for a concentration of 5 wt % of the nanofiller. Furthermore, the most pronounced change in the permselectivity was found for the gas pair CO2/N2 at a filler concentration of 7 wt %.

Advancements in Gas Separation for Energy Applications: Exploring the Potential of Polymer Membranes with Intrinsic Microporosity (PIM)

Membrane-based Polymers of Intrinsic Microporosity (PIMs) are promising candidates for energy-efficient industrial gas separations, especially for the separation of carbon dioxide over methane (CO2/CH4) and carbon dioxide over nitrogen (CO2/N2) for natural gas/biogas upgrading and carbon capture from flue gases, respectively. Compared to other separation techniques, membrane separations offer potential energy and cost savings. Ultra-permeable PIM-based polymers are currently leading the trade-off between permeability and selectivity for gas separations, particularly in CO2/CH4 and CO2/N2. These membranes show a significant improvement in performance and fall within a linear correlation on benchmark Robeson plots, which are parallel to, but significantly above, the CO2/CH4 and CO2/N2 Robeson upper bounds. This improvement is expected to enhance the credibility of polymer membranes for CO2 separations and stimulate further research in polymer science and applied engineering to develop membrane systems for these CO2 separations, which are critical to energy and environmental sustainability. This review aims to highlight the state-of-the-art strategies employed to enhance gas separation performances in PIM-based membranes while also mitigating aging effects. These strategies include chemical post-modification, crosslinking, UV and thermal treatment of PIM, as well as the incorporation of nanofillers in the polymeric matrix.

Enhanced O2/N2 separation by QuaternizedMatrimid/Multiwalled carbon nanotube mixed-matrix membrane

The air separation (O2/N2) based on polymeric membranes is critical because it is more energy efficient than traditional methods. Dense polymeric membranes are now the main stay of industrial processes that generate oxygen and nitrogen enriched gas. Though, regular polymeric membranes often fall short of selective pressure demands because O2 and N2 gases have such comparable equivalent diameters. While polymer composites have their benefits, nanocomposite (NCs) allows for the production of high-performance barriers. Utilising Matrimid® 5218 (Matrimid) as the base framework and multiwall carbon nanotube (MWCNT) as the filler, a novel NCs for O2/N2 separation was developed. Both matrimid and MWCNTs were chemically modified quaternization and functionalizing the MWCNTs. The membranes were casted using solution casting with a combination of quaternized matrimid and functionalized multi-walled carbon nanotubes (f-MWCNT). When f-MWCNT was added to quaternized matrimid, it created interfacial compatibility, which increased O2/N2 selectivity and permeability by 65 % and 35 %, respectively. In the current study, increasing O2 diffusivity and O2/N2 solubility selectivity resulted in improved performance, this paves a way for manufacturing innovation.

Polymers of Intrinsic Microporosity Based on Dibenzodioxin Linkage: Design, Synthesis, Properties, and Applications

The development of polymers of intrinsic microporosity (PIMs) over the last two decades has established them as a distinct class of microporous materials, which combine the attributes of microporous solid materials and the soluble nature of glassy polymers. Due to their solubility in common organic solvents, PIMs are easily processable materials that potentially find application in membrane-based separation, catalysis, ion separation in electrochemical energy storage devices, sensing, etc. Dibenzodioxin linkage, Tröger's base, and imide bond-forming reactions have widely been utilized for synthesis of a large number of PIMs. Among these linkages, however, most of the studies have been based on dibenzodioxin-based PIMs. Therefore, this review focuses precisely on dibenzodioxin linkage chemistry. Herein, the design principles of different rigid and contorted monomer scaffolds are discussed, as well as synthetic strategies of the polymers through dibenzodioxin-forming reactions including copolymerization and postsynthetic modifications, their characteristic properties and potential applications studied so far. Towards the end, the prospects of these materials are examined with respect to their utility in industrial purposes. Further, the structure-property correlation of dibenzodioxin PIMs is analyzed, which is essential for tailored synthesis and tunable properties of these PIMs and their molecular level engineering for enhanced performances making these materials suitable for commercial usage.

Methanol Vapor Retards Aging of PIM-1 Thin Film Composite Membranes in Storage

Physical aging of glassy polymers leads to a decrease in permeability over time when they are used in membranes. This hinders the industrial application of high free volume polymers, such as the archetypal polymer of intrinsic microporosity PIM-1, for membrane gas separation. In thin film composite (TFC) membranes, aging is much more rapid than in thicker self-standing membranes, as rearrangement within the thin active layer is relatively fast. Liquid alcohol treatment, which swells the membrane, is often used in the laboratory to rejuvenate aged self-standing membranes, but this is not easily applied on an industrial scale and is not suitable to refresh TFC membranes because of the risk of membrane delamination. In this work, it is demonstrated that a simple method of storage in an atmosphere of methanol vapor effectively retards physical aging of PIM-1 TFC membranes. The same method can also be utilized to refresh aged PIM-1 TFC membranes, and one-week methanol vapor storage is sufficient to recover most of the original CO₂ permeance.

Analysis of Permeation and Diffusion Coefficients to Infer Aging Attributes in Polymers Subjected to Supercritical CO2 and H2 Gas at High Pressures

There is a need to understand the permeation flux behavior of polymers exposed to high-pressure and -temperature fluids continuously for long time intervals. This study investigates evidence of structural alterations in polymer specimens as indicators of material aging through the monitoring of transport coefficients at pressure steps from 10 barg to 400 barg and temperatures ranging between 30 °C and 90 °C. The continuous flow permeation methodology is a well-established technique described in the literature for applications from membrane separation processes to polymeric pressure barriers used for complex fluid containment in the oil and gas industry. In this study, a novel methodology has been used that allows the permeating flux of supercritical CO₂ and H₂ gas through raised-temperature polyethylene and polyvinylidene fluoride films at varying elevated temperatures and pressures to be determined, over timescales of several months using gas chromatography. During these long-term measurements, changes in the test conditions, principally in temperature and stepwise increases in differential gas pressure, were made in order to determine the activation energy for permeation along with the transport coefficients of permeation, diffusion, and sorption. At no time was the polymer film allowed to outgas during the temperature or pressure alterations. The permeation experiments are complemented by differential scanning calorimetry tests to track changes in polymer crystallinity before and after exposure of the specimen to plasticizing gases, which revealed the extent of structural alterations inflicted on the specimen due to high temperature and pressure loads. It is seen that specimens that were exposed to starting high pressures aged more than those that had gradual increases in feed pressure. Furthermore, the relationship between transport coefficients and fractional free volume in the polymer upon exposure to high pressure and temperature conditions is explored. Lastly, the benefit of using fugacity in place of feed pressure for the calculation of the permeability coefficient is discussed. This study contributes to the understanding of the effect of prolonged exposure of the polymeric specimens to CO₂ and H₂ gas under stepwise pressure and temperature loading on their flux behaviors and crystallinity, and to candidate polyethylene-based specimens for oil field deployment.

Non Covalent Cross-linking Does the Job: Why PIM-1/Silicalite-1 Mixed Matrix Membranes Perform Well Notwithstanding Silicalite-1

The macroscopic modelling of gas transport in PIM-1/silicalite-1 (MFI) mixed-matrix membranes (MMMs) is compared to the experimental results presented in a previous paper, which showed unexpectedly large gas separation factors, although the silicalite-1 filler is practically non selective. The mismatch between the predictions of the Maxwell model and the experiments is zeroed by the recognition of non-ideal effects, the extent of which is evaluated. The good performance of the PIM-1 MMM is explained by non-covalent cross-linking of the PIM-1 matrix. Crosslinking results from π-π stacking interactions between the 2-phenylethyl grafts on the outer surface of the MFI crystals and the aromatic ladder segments of PIM-1, in agreement with the current explanation of the good transport performance of PIM-1 MMMs containing porous aromatic fillers (e.g., PAF-1). This article is protected by copyright. All rights reserved.

Membranes for olefin-paraffin separation: An industrial perspective

In the next decade, separation science will be an important research topic in addressing complex challenges like reducing carbon footprint, lowering energy cost, and making industrial processes simpler. In industrial chemical processes, particularly in petrochemical operations, separation and product refining steps are responsible for up to 30% of energy use and 30% of the capital cost. Membranes and adsorption technologies are being actively studied as alternative and partial replacement opportunities for the state-of-the-art cryogenic distillation systems. This paper provides an industrial perspective on the application of membranes in industrial petrochemical cracker operations. A gas separation performance figure of merit for propylene/propane separation for different classes of materials ranging from inorganic, carbon, polymeric, and facilitated transport membranes is also reported. An in-house-developed model provided insights into the importance of operational parameters on the overall membrane design.

Recovery of free volume in PIM-1 membranes through alcohol vapor treatment

Physical aging is currently a major obstacle for the commercialization of PIM-1 membranes for gas separation applications. A well-known approach to reversing physical aging effects of PIM-1 membranes at laboratory scale is soaking them in lower alcohols, such as methanol and ethanol. However, this procedure does not seem applicable at industrial level, and other strategies must be investigated. In this work, a regeneration method with alcohol vapors (ethanol or methanol) was developed to recover permeability of aged PIM-1 membranes, in comparison with the conventional soaking-in-liquid approach. The gas permeability and separation performance, before and post the regeneration methods, were assessed using a binary mixture of CO2 and CH4 (1:1, v:v). Our results show that an 8-hour methanol vapor treatment was sufficient to recover the original gas permeability, reaching a CO2 permeability > 7000 barrer.

Boosting gas separation performance and suppressing the physical aging of polymers of intrinsic microporosity (PIM-1) by nanomaterial blending

In recent decades, polymers of intrinsic microporosity (PIMs), especially the firstly introduced PIM-1, have been actively explored for various membrane-based separation purposes and widely recognized as the next generation membrane materials of choice for gas separation due to their ultra-permeable characteristics. Unfortunately, the polymers suffer substantially the negative impacts of physical aging, a phenomenon that is primarily noticeable in high free volume polymers. The phenomenon occurs at the molecular level, which leads to changes in the physical properties, and consequently the separation performance and membrane durability. This review discusses the strategies that have been employed to manage the physical aging issue, with a focus on the approach of blending with nanomaterials to give mixed matrix membranes. A detailed discussion is provided on the types of materials used, their inherent properties, the effects on gas separation performance, and their benefits in the suppression of the aging problem.

Surface Modifications of Nanofillers for Carbon Dioxide Separation Nanocomposite Membrane

CO2 separation is an important process for a wide spectrum of industries including petrochemical, refinery and coal-fired power plant industries. The membrane-based process is a promising operation for CO2 separation owing to its fundamental engineering and economic benefits over the conventionally used separation processes. Asymmetric polymer–inorganic nanocomposite membranes are endowed with interesting properties for gas separation processes. The presence of nanosized inorganic nanofiller has offered unprecedented opportunities to address the issues of conventionally used polymeric membranes. Surface modification of nanofillers has become an important strategy to address the shortcomings of nanocomposite membranes in terms of nanofiller agglomeration and poor dispersion and polymer–nanofiller incompatibility. In the context of CO2 gas separation, surface modification of nanofiller is also accomplished to render additional CO2 sorption capacity and facilitated transport properties. This article focuses on the current strategies employed for the surface modification of nanofillers used in the development of CO2 separation nanocomposite membranes. A review based on the recent progresses made in physical and chemical modifications of nanofiller using various techniques and modifying agents is presented. The effectiveness of each strategy and the correlation between the surface modified nanofiller and the CO2 separation performance of the resultant nanocomposite membranes are thoroughly discussed.

Enhanced O2/N2 Separation of Mixed-Matrix Membrane Filled with Pluronic-Compatibilized Cobalt Phthalocyanine Particles

Membrane-based air separation (O2/N2) is of great importance owing to its energy efficiency as compared to conventional processes. Currently, dense polymeric membranes serve as the main pillar of industrial processes used for the generation of O2- and N2-enriched gas. However, conventional polymeric membranes often fail to meet the selectivity needs owing to the similarity in the effective diameters of O2 and N2 gases. Meanwhile, mixed-matrix membranes (MMMs) are convenient to produce high-performance membranes while keeping the advantages of polymeric materials. Here, we propose a novel MMM for O2/N2 separation, which is composed of Matrimid® 5218 (Matrimid) as the matrix, cobalt(II) phthalocyanine microparticles (CoPCMPs) as the filler, and Pluronic® F-127 (Pluronic) as the compatibilizer. By the incorporation of CoPCMPs to Matrimid, without Pluronic, interfacial defects were formed. Pluronic-treated CoPCMPs, on the other hand, enhanced O2 permeability and O2/N2 selectivity by 64% and 34%, respectively. We explain the enhancement achieved with the increase of both O2 diffusivity and O2/N2 solubility selectivity.

Antiplasticization of Polymer Materials: Structural Aspects and Effects on Mechanical and Diffusion-Controlled Properties

Antiplasticization of glassy polymers, arising from the addition of small amounts of plasticizer, was examined to highlight the developments that have taken place over the last few decades, aiming to fill gaps of knowledge in the large number of disjointed publications. The analysis includes the role of polymer/plasticizer molecular interactions and the conditions leading to the cross-over from antiplasticization to plasticization. This was based on molecular dynamics considerations of thermal transitions and related relaxation spectra, alongside the deviation of free volumes from the additivity rule. Useful insights were gained from an analysis of data on molecular glasses, including the implications of the glass fragility concept. The effects of molecular packing resulting from antiplasticization are also discussed in the context of physical ageing. These include considerations on the effects on mechanical properties and diffusion-controlled behaviour. Some peculiar features of antiplasticization regarding changes in Tg were probed and the effects of water were examined, both as a single component and in combination with other plasticizers to illustrate the role of intermolecular forces. The analysis has also brought to light the shortcomings of existing theories for disregarding the dual cross-over from antiplasticization to plasticization with respect to modulus variation with temperature and for not addressing failure related properties, such as yielding, crazing and fracture toughness.

Effect of Physical Aging on Gas Transport in Asymmetric Polyimide Hollow Fibers Prepared by Triple-Orifice Spinneret

The systematic evaluation of the gas transport properties related to differences in the history of the samples is a useful tool to appropriately design a membrane-based gas separation system. The permeation rate of six pure gases was measured over time in asymmetric hollow-fiber (HF) samples, that were prepared according to the non-solvent-induced phase separation in different operation conditions, in order to identify their response to physical aging. Four types of HFs having a different structure were analyzed, comparing samples spun in a triple-orifice spinneret to HFs prepared using a conventional spinneret. A generalized gas permeance decline, coupled to a maintained permselectivity for the different gas pairs, was observed for all HFs. Instead, H₂/N₂ permselectivity values were enhanced upon aging. Cross-linked hollow-fiber samples showed a marked size-sieving behavior that favored the separation of small species, e.g., hydrogen, from other larger species and a good stability over time. Some HFs, post-treated using different alcohols, presented a permeance decay independently on the alcohol type and a greater selectivity over time.