Facile preparation of rapidly electro-active shape memory thermoplastic polyurethane/polylactide blends via phase morphology control and incorporation of conductive fillers

Research Status and Potential Direction for Thermoplastic Shape Memory Polymers and Composites: A Review

Shape memory polymers (SMPs), due to the programmable deformation and recovery ability, exhibit widespread potential in fields of biomedical devices, smart actuators, and engineering structures. Thermoplastic SMPs, which possess the intrinsic linear molecular chain structures, are able to be processed through diverse methods, in addition to being re-processed after process-forming, compared with thermoset SMPs. The environmental recycling characteristics for thermoplastic SMPs describe their wide use potential and prospect. In this paper, a comprehensive description of mechanism, matrix polymers, actuations, and applications for thermoplastic SMPs and composites was reviewed. Furthermore, two promising potential developing directions, 4D printing metamaterial and dynamic covalent networks, were proposed. The multifunctionality and enhanced performances of thermoplastic SMPs and composites exhibited excellent application value, which is significant for future advancements.

Shape-Memory Polymers Based on Carbon Nanotube Composites

For the past two decades, researchers have been exploring the potential benefits of combining shape-memory polymers (SMP) with carbon nanotubes (CNT). By incorporating CNT as reinforcement in SMP, they have aimed to enhance the mechanical properties and improve shape fixity. However, the remarkable intrinsic properties of CNT have also opened up new paths for actuation mechanisms, including electro- and photo-thermal responses. This opens up possibilities for developing soft actuators that could lead to technological advancements in areas such as tissue engineering and soft robotics. SMP/CNT composites offer numerous advantages, including fast actuation, remote control, performance in challenging environments, complex shape deformations, and multifunctionality. This review provides an in-depth overview of the research conducted over the past few years on the production of SMP/CNT composites with both thermoset and thermoplastic matrices, with a focus on the unique contributions of CNT to the nanocomposite's response to external stimuli.

Biological Activity of Poly(1,3-propanediol citrate) Films and Nonwovens: Mechanical, Thermal, Antimicrobial, and Cytotoxicity Studies

Polymers are of great interest for medical and cosmeceutical applications. The current trend is to combine materials of natural and synthetic origin in order to obtain products with appropriate mechanical strength and good biocompatibility, additionally biodegradable and bioresorbable. Citric acid, being an important metabolite, is an interesting substance for the synthesis of materials for biomedical applications. Due to the high functionality of the molecule, it is commonly used in biomaterials chemistry as a crosslinking agent. Among citric acid-based biopolyesters, poly(1,8-octanediol citrate) is the best known. It shows application potential in soft tissue engineering. This work focuses on a much less studied polyester, poly(1,3-propanediol citrate). Porous and non-porous materials based on the synthesized polyesters are prepared and characterized, including mechanical, thermal, and surface properties, morphology, and degradation. The main focus is on assessing the biocompatibility and antimicrobial properties of the materials.

Preparation of PLA-TPU-Nanoclay composites and characterization of their morphological, mechanical, and shape memory properties

In this study, a combination of polylactic acid polymer and thermoplastic polyurethane with the addition of nano-clay particles was used. The reason for using clay nanoparticles and their strength is the low price and availability of this material. Adding nano-clay particles to the polymer composition improves the mechanical properties of the composite as they will interact with functional groups of the polymer. The results of the FTIR spectroscopy confirmed the presence of three components in the compound indicating that no chemical reactions occurred among the three components during the compounding process. The FE-SEM images taken from the compounds showed that TPU and nano-clay particles were evenly distributed in the PLA matrix. The DMTA results were utilized to determine the transfer temperature of the compounds as well as the storage and loss modulus and the shape memory properties. The XRD spectroscopy was used to determine the crystallinity and exfoliation of the nanoparticles. The mechanical properties of the fabricated polymer compounds were determined. It was found that the sample with 3% by weight of clay nanoparticles had the highest strength, and the sample with 5 wt% of clay nanoparticles had the highest toughness among nanocomposites. According to the hardness measurement, the sample with 5% by weight of clay nanoparticles has the highest hardness amongst all prepared composites. The memory properties of the prepared nanocomposites showed a significant improvement with increasing the amount of nanoparticles. This study showed the suitability and efficiency of PLA, TPU, and clay nanoparticle melt mixing methods in achieving a relatively tough shape memory composite. At the same time, this method is also inexpensive and scalable.

Hierarchical Polyaniline Core-Shell Nanocomposites Coated on Modified Graphite for Improved Electrical Conductivity Performance

Graphite has recently gained scientific and industrial attention due to its high electrical conductivity. In the current endeavor, a new way to fabricate novel and multifunctional nanocomposites using functional graphite (FG) as filler is presented. The fabrication of multilayered conducting composites of PANi/PMMA/PPG-b-PEG-b-PPG was carried out via in situ polymerization, using polyaniline (PANi), poly(methyl methacrylate) (PMMA) and block copolymer as matrices in the presence of FGfiller. The growth of PANi chains is manifested by PMMA due to the formation of H-bonding between imine and carbonyl groups of PANi and MMA units, respectively, and are responsible for ion exchange sites. FTIR spectroscopy was used for structural elucidation of composites while elemental analysis was accomplished by XPS and EDX spectroscopy. The morphology of the prepared PANi/PMMA/PPG-b-PEG-b-PPG@FG composites was inspected by the SEM. The structure and crystallinity of the composites was investigated via XRD. The improved thermal stability and properties of the nanocomposites were observed using TGA and DSC. The conductivity measurements were used to characterize the electrical conductivity performance of the resulting composites. The presence of functional filler as well as polyaniline shows a significant contribution towards the enhancement of electrical conductivity of PANi/PMMA/PPG-b-PEG-b-PPG@FG nanocomposites.

A Fast-Responding Electro-Activated Shape Memory Polymer Composite with Embedded 3D Interconnected Graphene Foam

Shape memory polymers (SMPs) have gained increasing attention as intelligent morphing materials. However, due to the inherent electrical insulation and poor thermal conductivity of polymers, deformation and temperature control of SMPs usually require external heating devices, bringing about design inconveniences and fragility of interfaces. Herein, we report a shape memory composite that integrates reliable temperature and shape control functions into the interior. The composite is comprised of resin-based SMP and three-dimensional interconnected graphene foam (3DGF), exhibiting a high recovery rate and thermal/electrical conductivity. With only 0.26 wt% of graphene foam, the composite can improve electrical conductivity by 15 orders of magnitude, thermal conductivity by 180%, tensile strength by 64.8%, and shape recovery speed by 154%. Using a very simple Joule heating scheme, decimeter-sized samples of the composite deformed to their preset shapes in less than 10 s.

Ultra-Low Percolation Threshold Induced by Thermal Treatments in Co-Continuous Blend-Based PP/PS/MWCNTs Nanocomposites

The effect of the crystallization of polypropylene (PP) forming an immiscible polymer blend with polystyrene (PS) containing conductive multi-wall carbon nanotubes (MWCNTs) on its electrical conductivity and electrical percolation threshold (PT) was investigated in this work. PP/PS/MWCNTs composites with a co-continuous morphology and a concentration of MWCNTs ranging from 0 to 2 wt.% were obtained. The PT was greatly reduced by a two-step approach. First, a 50% reduction in the PT was achieved by using the effect of double percolation in the blend system compared to PP/MWCNTs. Second, with the additional thermal treatments, referred to as slow-cooling treatment (with the cooling rate 0.5 °C/min), and isothermal treatment (at 135 °C for 15 min), ultra-low PT values were achieved for the PP/PS/MWCNTs system. A 0.06 wt.% of MWCNTs was attained upon the use of the slow-cooling treatment and 0.08 wt.% of MWCNTs upon the isothermal treatment. This reduction is attributed to PP crystals' volume exclusion, with no alteration in the blend morphology.

In Situ Generation of Green Hybrid Nanofibrillar Polymer-Polymer Composites-A Novel Approach to the Triple Shape Memory Polymer Formation

The paper discusses the possibility of using in situ generated hybrid polymer-polymer nanocomposites as polymeric materials with triple shape memory, which, unlike conventional polymer blends with triple shape memory, are characterized by fully separated phase transition temperatures and strongest bonding between the polymer blends phase interfaces which are critical to the shape fixing and recovery. This was demonstrated using the three-component system polylactide/polybutylene adipateterephthalate/cellulose nanofibers (PLA/PBAT/CNFs). The role of in situ generated PBAT nanofibers and CNFs in the formation of efficient physical crosslinks at PLA-PBAT, PLA-CNF and PBAT-CNF interfaces and the effect of CNFs on the PBAT fibrillation and crystallization processes were elucidated. The in situ generated composites showed drastically higher values of strain recovery ratios, strain fixity ratios, faster recovery rate and better mechanical properties compared to the blend.

High-Temperature-Aging Induced Sequential Recovery of Shape Memory Nitrile Butadiene Rubber Composites

The sacrificial bonds in natural materials have inspired the preparation of shape memory polymer (SMP), which can be prepared through the construction of dual cross-linking networks in a polymer matrix. With the rise of 4D printing technology, fine control over the shape recovery of SMPs, especially control over the recovery time, is urgently needed. In this study, the high-temperature aging method is adopted to tune the shape recovery time of dual cross-linked SMPs. Shape memory acrylonitrile butadiene rubber composite (i.e., NBR-C) is prepared by introducing Zn²⁺-C≡N coordination bonding and sulfur covalent cross-linking networks into the rubber matrix and then thermal aging at 180 °C for various time frames. Aging increases the covalent cross-linking density, ruptures rubber chains, and generates imine structures. Moreover, the composition of the coordination bonding network becomes diversified because of the formation of coordination bonds between imines and Zn²⁺ ions. The mechanical "tough-brittle" transition of aged NBR-C is observed, and its glassy temperature increases with aging time, which in turn changes the shape recovery time at the same recovery temperature. On the basis of these findings, the special shape memory rubber components with sequential recovery are fabricated by partially aging the NBR-C strings. This methodology provides novel solutions for the preparation of sequential SMP products without programming heating design or using redundant chemical materials. We believe that this work will be able to help promote comprehensive research of SMPs and widen applications of SMPs in the industry.

Improved Dielectric Properties of Thermoplastic Polyurethane Elastomer Filled with Core-Shell Structured PDA@TiC Particles

Insulating interlayer between nanoparticles and polymer matrix is crucial for suppressing the dielectric loss of polymer composites. In this study, titanium carbide (TiC) particles were surface modified by polydopamine (PDA), and the obtained PDA@TiC powders were used to reinforce thermoplastic polyurethane (TPU). The results indicate that the PDA@TiC were homogenously dispersed in the matrix compared with the pristine TiC, and that the PDA@TiC/TPU composites show improved dielectric and mechanical properties, i.e., much lower dissipation factors and obviously enhanced dielectric breakdown strength, as well as higher tensile strength and elongation at break as compared to the raw TiC/TPU. The nanoscale PDA interlayer contributes to the dielectric and mechanical enhancements because it not only serves as an insulating shell that prevents TiC particles from direct contacting and suppresses the loss and leakage current to very low levels, but also enhances the interfacial interactions thereby leading to improved mechanical strength and toughness. The prepared flexible PDA@TiC/TPU with high permittivity but low loss will find potential applications in electronic and electrical applications.

Electro-active Variable-Stiffness Corrugated Structure Based on Shape-Memory Polymer Composite

Shape-memory polymers (SMPs) can adjust their stiffness, lock a temporary shape, and recover the permanent shape upon an appropriate stimulus. They are applied in the field of morphing skins. This work presents a variable-stiffness corrugated sheet based on a carbon fiber felt (CFF)-reinforced epoxy-based SMP composite that shows variable stiffness and extreme mechanical anisotropy for potential morphing skin applications. The corrugated sheet exhibits a variable stiffness with a change in temperature, which can help the skin adjust its stiffness according to different service environments. The corrugated sheet can be electrically heated rapidly and homogeneously due to its high electrical conductivity and enhanced heat transfer efficiency. Its Joule-heating effect acts as an effective active stimulation of the variable stiffness and shape-memory effect. The CFF-reinforced epoxy-based SMP composite was manufactured into a corrugated shape to obtain extreme mechanical anisotropy. The corrugated sheet shows a low in-plane stiffness to minimize the actuation energy, while it also possesses high out-of-plane stiffness to transfer the aerodynamic pressure load. Its mechanical properties, electrical heating performance, and shape-memory effect were investigated using experiments. The results show that the proposed SMP composite exhibits extreme mechanical anisotropy, considerable deformation ability, and variable stiffness induced by Joule heating without an external heater.

Fabrication and Characterization of Thermal-responsive Biomimetic Small-scale Shape Memory Wood Composites with High Tensile Strength, High Anisotropy

Intelligent responsive materials have become one of the most exciting fields in the research of new materials in the past few decades due to their practical and potential applications in aerospace, biomedicine, textile, electronics, and other relative fields. Here, a novel thermal-responsive biomimetic shape memory wood composite is fabricated utilizing polycaprolactone-based (PCL) shape-memory polymer to modify treated-wood. The shape memory wood inherits visual characteristics and the unique three-dimension structure of natural wood that endows the shape memory wood (SMW) with outstanding tensile strength (10.68 MPa) at room temperature. In terms of shape memory performance, the shape recovery ratio is affected by multiple factors including environment temperature, first figuration angle, cycle times, and shows different variation tendency, respectively. Compared with shape recovery ratio, the shape fixity ratio (96%) is relatively high and stable. This study supplies more possibilities for the functional applications of wood, such as biomimetic architecture, self-healing wood veneering, and intelligent furniture.

Millisecond Response of Shape Memory Polymer Nanocomposite Aerogel Powered by Stretchable Graphene Framework

Shape memory polymers (SMPs) change shapes as-designed through altering the chain segment movement by external stimuli, promising wide uses in actuators, sensors, drug delivery, and deployable devices. However, the recovery speed of SMPs is still far slower than the benchmark shape memory alloys (SMAs), originating from their intrinsic poor heat transport and retarded viscoelasticity of polymer chains. In this work, monolithic nanocomposite aerogels composed of bicontinuous graphene and SMP networks are designed to promote the recovery time of SMP composites to a record value of 50 ms, comparable to the SMA case. The integration of a stretchable graphene framework as a fast energy transformation grid with ultrathin polycaprolactone nanofilms (tunable at 2.5-60 nm) enables the rapid phase transition of SMPs under electrical stimulation. The graphene-SMP nanocomposite aerogels, with a density of ∼10 mg cm^-3, exhibit a fast response (175 ± 40 mm s^-1), large deformation (∼100%), and a wide response bandwidth (0.1-20 Hz). The ultrafast response of SMP nanocomposite aerogels confers extensive uses in sensitive fuses, micro-oscillators, artificial muscles, actuators, and soft robotics. The design of bicontinuous ultralight aerogels can be extended to fabricate multifunctional and multiresponsive hybrid materials and devices.

The influence of chemical structure on thermal properties and surface morphology of polyurethane materials

The surface morphology and thermal properties of polyurethanes can be correlated to their chemical composition. The hydrophilicity, surface morphology, and thermal properties of polyurethanes (differed in soft segments and in linear/cross-linked structure) were investigated. The influence of poly([R,S]-3-hydroxybutyrate) presence in soft segments and blending of polyurethane with polylactide on surface topography were also estimated. The linear polyurethanes (partially crystalline) had the granular surface, whereas the surface of cross-linked polyurethanes (almost amorphous) was smooth. Round aggregates of polylactide un-uniformly distributed in matrix of polyurethane were clearly visible. It was concluded that some modification of soft segment (by mixing of poly([R,S]-3-hydroxybutyrate) with different polydiols and polytriol) and blending of polyurethanes with small amount of polylactide influence on crystallinity and surface topography of obtained polyurethanes.

Toward the low actuation temperature of flexible shape memory polymer composites with room temperature deformability via induced plasticizing effect

Room temperature deformable PLA/TPU/PEG blends demostrate superior shape memory properties under low temperature environments due to the induced plasticizing effect.