Aromatic solvent-assisted interfacial polymerization to prepare high performance thin film composite reverse osmosis membranes based on hydrophilic supports

Research on Reverse Osmosis (RO)/Nanofiltration (NF) Membranes Based on Thin Film Composite (TFC) Structures: Mechanism, Recent Progress and Application

The global shortage of clean water is a major problem, even in water-rich regions. To solve this problem, low-cost and energy-efficient water treatment methods are needed. Membrane separation technology (MST), as a separation method with low energy consumption, low cost, and good separation effect, has been widely used to deal with seawater desalination, resource recovery, industrial wastewater treatment, and other fields. With the continuous progress of scientific and technological innovation and the increasing demand for use, NF/RO membranes based on the TFC structure are constantly being upgraded. This paper presents the recent research progress of NF and RO membranes based on TFC structures and their applications in different fields, especially the formation mechanism and regulation of selective layer structures and the modification methods of selective layers. Our summary provides fundamental insights into the understanding of NF and RO membrane processes and hopefully triggers further thinking on the development of membrane filtration process optimization.

Dual-phase microporous polymer nanofilms by interfacial polymerization for ultrafast molecular separation

Fine-tuning microporosity in polymers with a scalable method has great potential for energy-efficient molecular separations. Here, we report a dual-phase molecular engineering approach to prepare microporous polymer nanofilms through interfacial polymerization. By integrating two micropore-generating units such as a water-soluble Tröger's base diamine (TBD) and a contorted spirobifluorene (SBF) motif, the resultant TBD-SBF polyamide shows an unprecedentedly high surface area. An ultrathin TBD-SBF membrane (~20 nm) exhibits up to 220 times improved solvent permeance with a moderate molecular weight cutoff (~640 g mol-1) compared to the control membrane prepared by conventional chemistry, which outperforms currently reported polymeric membranes. We also highlight the great potential of the SBF-based microporous polyamides for hydrocarbon separations by exploring the isomeric effects of aqueous phase monomers to manipulate microporosity.

An economical and simple method for preparing highly permeable and chlorine-resistant reverse osmosis membranes with potential commercial applications

The improvement in the overall efficiency of thin-film composite (TFC) reverse osmosis (RO) membranes is limited by their low permeability and sensitivity to degradation by chlorine. In the present study, polypiperazine (PIP), the commonly used amine monomer in preparing commercial TFC nanofiltration (NF) membranes, was used to regulate the m-phenylenediamine (MPD) based interfacial polymerization (IP) process. The results showed that addition of PIP optimized the micro-structure and surface properties of the polyamide (PA) layer. When the MPD and PIP mass ratio was 1 : 1, the TFCW-1:1 membrane exhibited 70% flux enhancement compared to pure MPD-based TFCW-1:0 membranes. Besides, the TFCW-1:1 membrane exhibited better chlorine-resistant performance since the NaCl rejection declined to just 3.8% while it was 11.3% for TFCW-1:0 membranes after immersion in 500 ppm NaClO solution for 48 h. Such improvement can be attributed to the increased number of unreacted amine groups and the thickness of the PA layer that PIP brought, which provided a sacrificial protective layer to consume the active chlorine, and thus maintain the integrity of the inner rejection layer. In all, the novelty and purpose of the present work is to find a more simple and scalable method to fabricate high-performance TFC RO membranes by using commonly, cheaply and frequently used materials.

When self-assembly meets interfacial polymerization

Interfacial polymerization (IP) and self-assembly are two thermodynamically different processes involving an interface in their systems. When the two systems are incorporated, the interface will exhibit extraordinary characteristics and generate structural and morphological transformation. In this work, an ultrapermeable polyamide (PA) reverse osmosis (RO) membrane with crumpled surface morphology and enlarged free volume was fabricated via IP reaction with the introduction of self-assembled surfactant micellar system. The mechanisms of the formation of crumpled nanostructures were elucidated via multiscale simulations. The electrostatic interactions among m-phenylenediamine (MPD) molecules, surfactant monolayer and micelles, lead to disruption of the monolayer at the interface, which in turn shapes the initial pattern formation of the PA layer. The interfacial instability brought about by these molecular interactions promotes the formation of crumpled PA layer with larger effective surface area, facilitating the enhanced water transport. This work provides valuable insights into the mechanisms of the IP process and is fundamental for exploring high-performance desalination membranes.

Demystifying the Role of Surfactant in Tailoring Polyamide Morphology for Enhanced Reverse Osmosis Performance: Mechanistic Insights and Environmental Implications

Surfactant-assisted interfacial polymerization (IP) has shown strong potential to improve the separation performance of thin film composite polyamide membranes. A common belief is that the enhanced performance is attributed to accelerated amine diffusion induced by the surfactant, which can promote the IP reaction. However, we show enhanced membrane performance for Tween 80 (a common surfactant), even though it decreased the amine diffusion. Indeed, the membrane performance is closely related to its polyamide roughness features with numerous nanovoids. Inspired by the nanofoaming theory that relates the roughness features to nanobubbles degassed during the IP reaction, we hypothesize that the surfactant can stabilize the generated nanobubbles to tailor the formation of nanovoids. Accordingly, we obtained enlarged nanovoids when the surfactant was added below its critical micelle concentration (CMC). In addition, both the membrane permeance and selectivity were enhanced, thanks to the enlarged nanovoids and reduced defects in the polyamide layer. Increasing the concentration above CMC resulted in shrunken nanovoids and deteriorated performance, which can be ascribed to the decreased stabilization effect caused by micelle formation. Interestingly, better antifouling performance was also observed for the surfactant-assisted membranes. Our current study provides mechanistic insights into the critical role of surfactant during the IP reaction, which may have important implications for more efficient membrane-based desalination and water reuse.

Tannic acid-assisted in-situ interfacial formation of Prussian blue-assembled adsorptive membranes for radioactive cesium removal

There is a growing interest in advanced materials that can effectively treat wastewater contaminated with radioactive cesium (¹³⁷Cs), which is an extremely hazardous material. Here, we report a new class of Cs-adsorptive membranes compactly assembled with Cs-adsorptive Prussian blue (PB) particles. The PB particle assembly was formed via an in-situ interfacial reaction between two PB precursors in the presence of tannic acid (TA) as a binder on a porous support. While the interfacial reaction enabled the formation of a defect-less PB network, TA enhanced the PB-PB and PB-support compatibilities, consequently producing a uniform, densely packed PB assembly near the support surface. The fabricated TA-assisted PB membrane (PB/TA-M) synergistically rejected Cs via a combination of adsorption and membrane filtration, although adsorption predominantly determined Cs rejection initially. Hence, the PB/TA-M membrane showed considerably higher Cs removal performance than commercial nanofiltration (NF) and reverse osmosis (RO) polyamide (PA) membranes for a sufficiently long operation time. Furthermore, the PB/TA-M membrane displayed excellent radioactive ¹³⁷Cs removal performance, significantly exceeding those of commercial NF and RO PA membranes due to its higher radiation stability, indicating its viability for application in treating actual radioactive wastewater.

Naturally Extracted Hydrophobic Solvent and Self-Assembly in Interfacial Polymerization

Pharmaceutical, chemical, and food industries are actively implementing membrane nanofiltration modules in their processes to separate valuable products and recover solvents. Interfacial polymerization (IP) is the most widely used method to produce thin-film composite membranes for nanofiltration and reverse osmosis processes. Although membrane processes are considered green and environmentally friendly, membrane fabrication has still to be further developed in such direction. For instance, the emission of volatile solvents during membrane production in the industry has to be carefully controlled for health reasons. Greener solvents are being proposed for phase-separation membrane manufacture. For the IP organic phase, the proposition of greener alternatives is in an early stage. In this work, we demonstrate the preparation of a high-performing composite membrane employing zero vapor pressure and naturally extracted oleic acid as the IP organic phase. Its long hydrophobic chain ensures intrinsic low volatility and acid monomer dissolution, while the polar head induces a unique self-assembly structure during the film formation. Membranes prepared by this technique were selective for small molecules with a molecular weight cutoff of 650 g mol^-1 and a high permeance of ∼57 L m^-2 h^-1 bar^-1.

The Permeability and Selectivity of the Polyamide Reverse Osmosis Membrane were Significantly Enhanced by PhSiCl3

The work briefly introduces the nano-composite reverse osmosis (RO) membrane with more permeability and selective performance, and we adopted the phenyltrichlorosilane precursor with better chemical stability and greater spatial resistance. The phenyltrichlorosilane concentration was mainly discussed in this work. The in-situ hydrolysis of phenyltrichlorosilane and the occurrence of ammonia hydrolysis make it effectively incorporated into the polyamide film. The covalent bond and hydrogen bond of phenyltrichlorosilane and polyamide (PA) can be realized. The phenyl group can extend in the polyamide polymer network and give the film corresponding functions. There will be fewer non-selective defects between phenyltrichlorosilane and PA. Under the premise of maintaining the water-salt selectivity of the membrane, along with the increase of benzene trichlorosilane loading, the 300% pure water flux can be achieved and the desalination rate remains at 98.1–98.9%. This reverse osmosis (RO) is suitable for household water purification.

Poly(Homopiperazine-Amide) Thin-Film Composite Membrane for Nanofiltration of Heavy Metal Ions

The development of membrane-based technologies for the treatment of wastewater streams and resources containing heavy metal ions is in high demand. Among various technologies, nanofiltration (NF) membranes are attractive choices, and the continuous development of novel materials to improve the state-of-the-art NF membranes is highly desired. Here, we report on the synthesis of poly(homopiperazine-amide) thin-film composite (HTFC)-NF membranes, using homopiperazine (HP) as a monomer. The surface charge, hydrophilicity, morphology, cross-linking density, water permeation, solute rejection, and antifouling properties of the fabricated NF membranes were evaluated. The fabricated HTFC NF membranes demonstrated water permeability of 7.0 ± 0.3 L/(m2 h bar) and rejected Na2SO4, MgSO4, and NaCl with rejection values of 97.0 ± 0.6, 97.4 ± 0.5, and 23.3 ± 0.6%, respectively. The membranes exhibit high rejection values of 98.1 ± 0.3 and 96.3 ± 0.4% for Pb2+ and Cd2+ ions, respectively. The fouling experiment with humic acid followed by cross-flow washing of the membranes indicates that a flux recovery ratio (FRR) of 96.9 ± 0.4% can be obtained.

Surface Properties, Free Volume, and Performance for Thin-Film Composite Pervaporation Membranes Fabricated through Interfacial Polymerization Involving Different Organic Solvents

The type of organic solvents used in interfacial polymerization affects the surface property, free volume, and separation performance of the thin-film composite (TFC) polyamide membrane. In this study, TFC polyamide membrane was fabricated through interfacial polymerization between diethylenetriamine (DETA) and trimesoyl chloride (TMC). Four types of organic solvent were explored in the preparation of pervaporation membrane. These are tetralin, toluene, hexane, and isopentane. The solubility parameter distance between organic solvents and DETA follows in increasing order: tetralin (17.07 MPa1/2) < toluene (17.31 MPa1/2) < hexane (19.86 MPa1/2) < isopentane (20.43 MPa1/2). Same trend was also observed between the organic solvents and DETA. The larger the solubility parameter distance, the denser and thicker the polyamide. Consequently, field emission scanning electron microscope (FESEM) and positron annihilation spectroscopy (PAS) analysis revealed that TFCisopentane had the thickest polyamide layer. It also delivered the highest pervaporation efficiency (permeation flux = 860 ± 71 g m-2 h-1; water concentration in permeate = 99.2 ± 0.8 wt%; pervaporation separation index = 959,760) at dehydration of 90 wt% aqueous ethanol solution. Furthermore, TFCisopentane also exhibited a high separation efficiency in isopropanol and tert-butanol. Therefore, a suitable organic solvent in preparation of TFC membrane through interfacial polymerization enables high pervaporation efficiency.

Effects of the Substrate on Interfacial Polymerization: Tuning the Hydrophobicity via Polyelectrolyte Deposition

Interfacial polymerization (IP) has been the key method for the fabrication of the thin film composite (TFC) membranes that are extensively employed in reverse osmosis (RO) and forward osmosis (FO). However, the role of the substrate surface hydrophilicity in the formation of the IP-film remains a controversial issue to be further addressed. This study characterized the IP films formed on a series of polyacrylonitrile (PAN) substrates whose hydrophilicities (from ~38 to ~93 degrees) were varied via different approaches, including the alkaline treatment and the deposition of various polycations. It was revealed that delamination could occur when the IP film was formed on a relatively hydrophilic surface; the integrity of the TFC membranes was substantially improved, owing to the modification of the polyelectrolyte deposition. On the other hand, the characterization indicated that the TFC membrane could have an enhanced efficiency (with a factor of ~2) when the substrate was relatively hydrophilic. It was established that the polyelectrolyte deposition could be exploited to effectively tune the substrate surface hydrophobicity, thereby providing more degrees of freedom for the optimization of the TFC membranes fabrication.

Scalable Ti3C2Tx MXene Interlayered Forward Osmosis Membranes for Enhanced Water Purification and Organic Solvent Recovery

The design of nanosheets interlayer between the substrate and polyamide layer has attracted growing attention to improve the performance of thin-film composite membranes. However, the membrane size is limited by current fabrication methods such as vacuum filtration. Herein, a high-performance MXene (Ti₃C₂T_x) interlayered polyamide forward osmosis (FO) membrane is fabricated based on a combination of a facile and scalable brush-coating of MXene on nylon substrates and the interfacial polymerization process. The as-prepared FO membrane shows high water permeability of 31.8 L m^-2 h^-1 and low specific salt flux of 0.27 g L^-1 using 2.0 mol L^-1 sodium chloride as the draw solution. This is attributed to the adjustment of substrate properties and the polyamide layer by coating of MXene as well as the facilitation of water transportation by the interlayer distances between Ti₃C₂T_x. The membrane also exhibits a good organic solvent forward osmosis performance with high ethanol flux as 9.5 L m^-2 h^-1 and low specific salt flux of 0.4 g L^-1 using 2.0 mol L^-1 lithium chloride as the draw solution. Moreover, the MXene interlayered FO membrane demonstrates a feasible application in real seawater desalination and industrial textile wastewater treatment. This work presents an effective approach to fabricating nanomaterials interlayered FO membranes with superior performance for both desalination and organic solvent recovery.

Finely Tuned Submicroporous Thin-Film Molecular Sieve Membranes for Highly Efficient Fluid Separations

Polymeric membranes with increasingly high permselective performances are gaining a significant role in lowering the energy burden and improving the environmental sustainability of complex chemical separations. However, the commercial deployment of newly designed materials with promising intrinsic properties for fluid separations has been stalled by challenges associated with fabrication and scale up of low-cost, high-performance, defect-free thin-film composite (TFC) membranes. Here, a facile method to fabricate next-generation TFC membranes using a bridged-bicyclic triptycene tetra-acyl chloride (Trip) building block with a large fraction of finely tuned structural submicroporosity (pore size < 4 Å) is demonstrated. The TFCs exhibit superb potential for removal of small (≈200 g mol^-1 ) organic microcontaminants from organic solvent streams by showing both improved rejection and permeance in organic systems compared to current state-of-the-art commercial membranes. The TFCs also display unprecedented properties for desalination applications with performance located far above the current water permeance/sodium chloride rejection trendline. The strategy of using highly contorted triptycene building blocks with well-defined interconnected internal free volume elements establishes a scalable, generalized approach to fabricate highly selective, submicroporous TFC membranes for a wide variety of challenging energy-intensive fluid separations.

Preparation of Polymer Membranes by In Situ Interfacial Polymerization

Membranes currently have a wide application in sewage treatment and water purification processes, in seawater desalination, and in various technological processes where high product purity is required. Deposition of an ultrathin skin layer of TFC (thin-film composite) and TFN (thin-film nanocomposite) onto the surface of membranes is discussed in this article. Their presence improves membrane properties such as retention of impurities and permeability. The aim of this paper is to present the current state of knowledge about the methods of preparing composite and nanocomposite membranes. The properties of the prepared TFC membranes can be modified by changing the type and concentration of the reacting monomers, and the physical conditions in which the membrane preparation process itself is carried out are also significant. Additionally, the properties of TFN membranes can be further modified with nanocomposites. The membranes are characterized by different properties not only because they have nanoparticles in their structure but also because their concentration and the way they are blended into the membrane structure were changed. This paper provides information on modifications of TFN membranes with nanoparticles, as well as modification by changes in polymerization reaction conditions and monomer concentration. Examples of the use of TFN and TFC membranes are also presented.

A review: the effect of the microporous support during interfacial polymerization on the morphology and performances of a thin film composite membrane for liquid purification

The thin film composite (TFC) membrane prepared by interfacial polymerization (IP) on porous supports is currently one of the most efficient technologies for brackish water purification and seawater desalination, including reverse osmosis (RO), forward osmosis (FO), and nanofiltration (NF). Over the past decades, there have been intensive and continuous efforts in research of polyamide layers, while there is little information in the literature about the impact that physical–chemical properties and structure of support membranes have on the formation of composite membranes. This paper reviews the recent research progress of the supporting membrane, comprehensively summarizes the support role in polyamide formation, and provides good insight into TFC membrane research and development. In addition, we discuss several types of polymer supporting membranes and related modification methods to explore the appropriate supporting membrane for enhancing TFC membrane performance and extending the applications in the future.

The thin film composite membrane prepared by interfacial polymerization on porous supports is currently one of the most efficient technologies for brackish water purification and seawater desalination, including reverse osmosis, forward osmosis and nanofiltration.