Highly conductive flexible alkylsulfonated side chains poly(phthalazinone ether ketone)s for proton exchange membranes

Understanding the hydrocarbon - PFSA ionomer conductivity gap in hydrogen fuel cells

Hydrocarbon ionomers (HCs) have the potential to replace perfluorinated sulfonic acids (PFSAs), which are currently used in electrolyser or fuel cell membranes. To be a truly viable alternative, HCs must have conductivity across the operating range and cell lifetime comparable to PFSAs. Conductivity is an important property of membranes because it affects the energy efficiency of a fuel cell or electrolyser. By examining conductivity as a function of water volume fraction, it becomes evident that HC ionomers have consistently lower conductivity at low relative humidity. To better understand this 'conductivity gap', conductivity was converted to proton diffusivity and analysed using General Effective Media (GEM) theory for the first time. This analysis revealed that all ionomers require similar hydration levels for proton dissociation, and proton diffusion coefficients in the dry polymer are responsible for the conductivity gap. It is suggested that the membrane tortuosity ultimately accounts for the dry membrane's proton diffusivity and low RH conductivity. As the membrane hydrates however, all ionomers exhibit similar diffusion coefficients, indicating that conductivity at high humidity is limited by proton concentration.

A Maximization of the Proton Conductivity of Sulfonated Poly(Ether Ether Ketone) with Grafted Segments Containing Multiple, Flexible Propanesulfonic Acid Groups

To enhance the proton conductivity of sulfonated poly(ether ether ketone) (SPEEK), proton-conducting groups are required to be covalently connected to SPEEK and form proton-conducting channels. Herein, SPEEK fully grafted with segments containing multiple, flexible propanesulfonic acid groups (MS-SPEEK-102) is successfully prepared. Compared with SPEEK, MS-SPEEK-102 exhibits a higher proton conductivity of 8.3 × 10^-2  S cm^-1 at 80 °C with 98% relative humidity, and consequently a greater power density of 0.530 W cm^-2 at 60 °C. These can be ascribed to the increased number of sulfonic acid groups, and ample, uninterrupted proton-conducting channels constructed by the movement of the maximum content, flexible side-chain segments. This approach offers an idea for obtaining a proton exchange membrane with good proton conductivity based on SPEEK.

High performance poly(isatin alkyl-terphenyl)s proton exchange membranes with flexible alkylsulfonated side groups

Hydrocarbon-based polymer proton exchange membranes (PEMs) free of heteroatom linkages are supposed to be an attractive alternative for the most advanced perfluorosulfonic acid PEMs, but it is challenging to synthesize them. Here we disclosed a series of aliphatic chain-containing poly(isatin diphenyl-co-terphenyl)(PIDT) copolymers, which were conveniently prepared by superacid-catalyzed Friedel-Crafts polycondensation. Subsequently, the sulfonated copolymer (SPIDT) membranes were prepared by the grafting of side-chain sulfonic acid groups. Due to the formed continuous and efficient nanoscale proton transport channel, these PEMs exhibited excellent proton conductivity showing 186 mS/cm at 80°C, higher than Nafion115 (150 mS/cm). Meanwhile, the prepared membranes exhibited good oxidative stability. The residual weight of the membranes is still greater than 98 wt % after 1 h immersion in Fenton’s reagent at 80°C. Notably, the direct borohydride-hydrogen fuel cell (DBHFC) equipped with SPIDT-50 membrane as the diaphragm showed the peak power density of 71 mW•cm−2 at 25°C, which was greater than that of Nafion115 (63 mW•cm−2). Therefore, the hydrocarbon-based PEMs prepared in this study show promise for application in fuel cells.

Novel N-p-carboxy benzyl chitosan/poly (vinyl alcohol/functionalized zeolite mixed matrix membranes for DMFC applications

The novel N-p-carboxy benzyl chitosan (CBC)/ poly (vinyl alcohol) (PVA) based mixed matrix membranes (MMMs) filled with surface-modified zeolite have been prepared using the dissolution casting technique. The applicability of prepared MMMs for direct methanol fuel cell (DMFC) was investigated in terms of water uptake, methanol permeation, and proton conductivity by changing filler content (10-50 wt. %). The zeolite was modified by silane coupling agent, 3-mercaptopropyltrimethoxysilane (MPTMS). The resultant modified zeolite (MZ) was incorporated into CBC/PVA blend to obtain mixed matrix PEMs. The functional group, structural properties, morphological and topographical investigation of MMMs were examined using Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), and Scanning electron microscopy (SEM) respectively. The prepared MMMs exhibited a remarkable decrease in methanol permeability of 2.3 × 10^-7  cm²/s with C-CPMZ50. The maximum value of proton conductivity of 0.0527 Scm^-1, was shown by C-CMPZ10. The prepared PEMs also displayed good stability during long term operating time.

Synthesis and characterization of a novel crosslinkable side-chain sulfonated poly(arylene ether sulfone) copolymer proton exchange membranes

A series of novel crosslinkable side-chain sulfonated poly(arylene ether sulfone) copolymers (S-SPAES(x/y)) was prepared from 4,4′-biphenol, 4,4′-difluorodiphenyl sulfone, and a new difluoro aromatic monomer 1-(2,6-difluorophenyl)-2-(3,5-dimethoxyphenyl)-1,2-ethanedione (DFDMED) via co-polycondensation, demethylation, and further nucleophilic substitution of 1,4-butane sultone. Meanwhile, quinoxaline-based crosslinked copolymers (CS-SPAES(x/y)) were obtained via cyclo-condensation between S-SPAES(x/y) and 3,3′-diaminobenzidine. Both the crosslinkable and crosslinked copolymer membranes exhibit good mechanical properties and high anisotropic membrane swelling. Crosslinkable S-SPAES(1/2) with an ion exchange capacity (IEC) of 2.01 mequiv. g⁻¹ displays a relatively high proton conductivity of 180 mS cm⁻¹ and acceptable single-cell performance, which is attributed to its good microphase separation resulting from the side-chain sulfonated copolymer structures. Compared with S-SPAES(1/1) (IEC of 1.68 mequiv. g⁻¹), crosslinked CS-SPAES(1/2) with a comparable IEC exhibits a larger conductivity of 157 mS cm⁻¹, and significantly higher oxidative stability and lower membrane swelling, suggesting a distinct performance improvement due to the quinoxaline-based crosslinking.

A series of novel crosslinkable and crosslinked side-chain SPAES has been prepared. The S-SPAES(1/2) has high proton conductivity and acceptable single-cell performance.

Highly conductive mechanically robust high Mw polyfluorene anion exchange membrane for alkaline fuel cell and water electrolysis application

New, high molecular weight poly-(fluorene-alt-tetrafluorophenylene) anion exchange membranes were synthesized by a Pd-catalyzed C–H activation method.

Proton-conducting poly(ether sulfone ketone)s containing a high density of pendant sulfonic groups by a convenient and mild post-sulfonation

A class of new poly(ether sulfone ketone)s containing a high density of pendant sulfonic groups on the sulfonated structural units were designed and the resulting membranes exhibited overall good performance at low IEC levels.