Designing thermal annealing to control mechanical performance of thermoplastic polyurethane elastomers

Temperature-Immune, Wide-Range Flexible Robust Pressure Sensors for Harsh Environments

Flexible pressure sensors possess vast potential for various applications such as new energy batteries, aerospace engines, and rescue robots owing to their exceptional flexibility and adaptability. However, the existing sensors face significant challenges in maintaining long-term reliability and environmental resilience when operating in harsh environments with variable temperatures and high pressures (∼MPa), mainly due to possible mechanical mismatch and structural instability. Here, we propose a composite scheme for a flexible piezoresistive pressure sensor to improve its robustness by utilizing material design of near-zero temperature coefficient of resistance (TCR), radial gradient pressure-dividing microstructure, and flexible interface bonding process. The sensing layer comprising multiwalled carbon nanotubes (MWCNTs), graphite (GP), and thermoplastic polyurethane (TPU) was optimized to achieve a near-zero temperature coefficient of resistance over a temperature range of 25-70 °C, while the radial gradient microstructure layout based on pressure division increases the range of pressure up to 2 MPa. Furthermore, a flexible interface bonding process introduces a self-soluble transition layer by direct-writing TPU bonding solution at the bonding interface, which enables the sensor to achieve signal fluctuations as low as 0.6% and a high interface strength of up to 1200 kPa. Moreover, it has been further validated for its capability of monitoring the physiological signals of athletes as well as the long-term reliable environmental resilience of the expansion pressure of the power cell. This work demonstrates that the proposed scheme sheds new light on the design of robust pressure sensors for harsh environments.

Thermal, Mechanical, and Morphological Characterisations of Graphene Nanoplatelet/Graphene Oxide/High-Hard-Segment Polyurethane Nanocomposite: A Comparative Study

The current work investigates the effect of the addition of graphene nanoplatelets (GNPs) and graphene oxide (GO) to high hard-segment polyurethane (75% HS) on its thermal, morphological, and mechanical properties. Polyurethane (PU) and its nanocomposites were prepared with different ratios of GNP and GO (0.25, 0.5, and 0.75 wt.%). A thermal stability analysis demonstrated an enhancement in the thermal stability of PU with GNP and GO incorporated compared to pure PU. Differential Scanning Calorimetry (DSC) showed that both GNP and GO act as heterogeneous nucleation agents within a PU matrix, leading to an increase in the crystallinity of PU. The uniform dispersion and distribution of GNP and GO flakes in the PU matrix were confirmed by SEM and TEM. In terms of the mechanical properties of the PU nanocomposites, it was found that the interaction between PU and GO was better than that of GNP due to the functional groups on the GO's surface. This leads to a significant increase in tensile strength for 0.5 wt.% GNP and GO compared with pure PU. This can be attributed to interfacial interaction between the GO and PU chains, resulting in an improvement in stress transferring from the matrix to the filler and vice versa. This work sheds light on the understanding of the interactions between graphene-based fillers and their influence on the mechanical properties of PU nanocomposites.

The Crystallisation, Microphase Separation and Mechanical Properties of the Mixture of Ether-Based TPU with Different Ester-Based TPUs

The difference in compatibility at the molecular level can lead to a change of microphase separation structure of thermoplastic polyurethanes blend systems, which will improve their thermal and mechanical properties. In this study, TDI-polyester based TPU was blended with MDI-polyether-based TPU and MDI-polyester based TPU, with different ratios. In the blend system, the obvious reduction of the melting temperature of the high-temperature TDI-polyester based TPU component indicates its hard segments can be mutually integrated with the other component. For TDI-polyester based TPU/MDI-polyether based TPU blends, their similar hard segment ratio and similar chemical structure of the soft segment give the molecular chains of the two components better compatibility. The aggregation structure of the two kinds of chains can rearrange at the molecular level which makes the hard domains mutually integrate to form a new phase separation structure with larger phase region distance. As a result, the yield strength of this blend increased by almost 143% when the elongation at break was only reduced by 12%. In contrast, the other group of blends still partly maintain their respective micro domains, forming a weak interface and leading to a decreased of elongation at break.