Electrospinning for developing flame retardant polymer materials: Current status and future perspectives

Flame-Retardant Ionic Conductive Elastomers with Multiple Hydrogen Bonds: Synthesis, Characterization, and Strain Sensing Applications

Flammability is a significant challenge in polymer-based strain sensing applications. In addition, the existing intrinsic flame retardant is not elastic at room temperature, which may potentially damage the flexible equipment. This study presents a series of flame-retardant ionic conductive elastomers (ICEs) (denoted as PCAIPx) containing phosphorus from phytic acid (PA) and nitrogen from choline chloride (ChCl) with multiple hydrogen bonds synthesized using a simple and efficient one-pot UV-initiated radical copolymerization of a polymerizable deep eutectic solvent (PDES). The limiting oxygen index (LOI) value increased from 24.1% for the pure PCAI without PA to 38.3% for PCAIP7.5. The SEM analysis of the residual char shows that the formation of the dense and continuous char layer effectively worked as a shield, preventing further decomposition of the undecomposed polymer inside while hindering the transmission of heat and mass and isolating the oxygen required for combustion. The hydrogen bonds' cross-linked structure and phosphorus-containing elastomer demonstrate a superior elasticity (elongation at break of up to 2109%), durability, and tear resistance and excellent adhesive properties. Application of PCAIPX in strain sensors showed that the elastomer has excellent cyclic stability and exhibited repeatable and stable resistance change signals in response to repetitive bending motions of the wrist, fingers, elbow, and knee. Consequently, this study provides a simple strategy for the development of a flame-retardant ICE which can effectively reduce fire hazards and potentially be applied in other fire-risk fields such as personal protection, firefighting, and sports equipment.

A review of advanced helical fibers: formation mechanism, preparation, properties, and applications

As a unique structural form, helical structures have a wide range of application prospects. In the field of biology, helical structures are essential for the function of biological macromolecules such as proteins, so the study of helical structures can help to deeply understand life phenomena and develop new biotechnology. In materials science, helical structures can give rise to special physical and chemical properties, such as in the case of spiral nanotubes, helical fibers, etc., which are expected to be used in energy, environment, medical and other fields. The helical structure also has unique charm and application value in the fields of aesthetics and architecture. In addition, helical fibers have attracted a lot of attention because of their tendrils' vascular geometry and indispensable structural properties. In this paper, the development of helical fibers is briefly reviewed from the aspects of mechanism, synthesis process and application. Due to their good chemical and physical properties, helical fibers have a good application prospect in many fields. Potential problems and future opportunities for helical fibers are also presented for future studies.

Use of Electrospinning for Sustainable Production of Nanofibers: A Comparative Assessment of Smart Textiles-Related Applications

Textile production is a major component of the global industry, with sales of over USD 450 billion and estimations of an 84% increase in their demand in the next 20 years. In recent decades, protective and smart textiles have played important roles in the social economy and attracted widespread popularity thanks to their wide spectrum of applications with properties, such as antimicrobial, water-repellent, UV, chemical, and thermal protection. Towards the sustainable manufacturing of smart textiles, biodegradable, recycled, and bio-based plastics are used as alternative raw materials for fabric and yarn production using a wide variety of techniques. While conventional techniques present several drawbacks, nanofibers produced through electrospinning have superior structural properties. Electrospinning is an innovative method for fiber production based on the use of electrostatic force to create charged threads of polymer solutions. Electrospinning shows great potential since it provides control of the size, porosity, and mechanical resistance of the fibers. This review summarizes the advances in the rapidly evolving field of the production of nanofibers for application in smart and protective textiles using electrospinning and environmentally friendly polymers as raw materials, and provides research directions for optimized smart fibers in the future.

Sustainable biomass-based composite biofilm: Sodium alginate, TEMPO-oxidized chitin nanocrystals, and MXene nanosheets for fire-resistant materials and next-generation sensors

Efficient utilization of natural biomass for the development of fireproof materials and next-generation sensors faces various challenges in the field of fire safety and prevention. In this study, renewable sodium alginate (SA), TEMPO-oxidized chitin nanocrystals (TOChNs), and MXene nanosheets were employed to fabricate a sustainable, flexible, and flame-retardant composite biofilm, donated as STM, utilizing a simple and environmentally friendly evaporation-induced self-assembly technique. The incorporation of SA, TOChNs, and MXene in a weight ratio of 50/10/40 led to improved mechanical properties of the resulting STM-40 films, as evidenced by increased tensile strength and Young's modulus values of approximately 36 MPa and 4 GPa, respectively. Notably, these values were approximately 3 and 11 times higher than those observed for the pure SA film. Moreover, the STM-40 films demonstrated highly sensitive fire alarm capabilities, exhibiting a superior flame alarm response time of 0.6 s and a continuous alarm time of approximately 492 s when exposed to flames. The STM exhibited exceptional flame retardancy due to the synergistic carbonization between MXene and SA/TOChNs, resulting in a limiting oxygen index of 45.0 %. Furthermore, its maximum heat release rate decreased by over 90.1 % during the test. This study presents a novel approach for designing and developing fire-retardant fire alarm sensors by utilizing natural biomass.

High accumulation of microplastic fibers in fish hindgut induces an enhancement of triphenyl phosphate hydroxylation

Fiber shedding from artificial textiles is among the primary sources of pervasive microplastics in various aquatic habitats. To avoid molten drop burning, triphenyl phosphate (TPhP), a typical flame retardant additive, is commonly incorporated into textile fibers. However, the role of microplastic fibers (MFs) as a vehicle for TPhP remains largely unknown. In this study, we investigated the effects of MFs on the bioaccumulation and metabolism of TPhP in zebrafish. We applied the compound spinning technique for a non-disruptive in situ measurement of fluorescent MFs in fish, and the desorption electrospray ionization mass spectrometry (DESI-MS) to display the tissue distribution of TPhP and its metabolites vividly. Laboratory results showed that ingested MFs did not change the TPhP distribution in fish; however, they statistically increased the metabolite p-OH-TPhP concentration in the fish hindgut, which was probably because the high accumulation of MFs there enhanced the TPhP hydroxylation. Field investigation further supported the lab-based analyses. Higher concentrations of MFs did cause a higher ratio of [p-OH-TPhP]/[TPhP] in the wild fish gut, particularly in the hindgut. Collectively, our results demonstrated that MFs can change the distribution and bioavailability of TPhP metabolites, which was confirmed by both laboratory and fieldwork. Therefore, the ingestion of MFs can indirectly but substantially influence the bioaccumulation and biotransformation of co-existing pollutants.

Fly Ash-Incorporated Polystyrene Nanofiber Membrane as a Fire-Retardant Material: Valorization of Discarded Materials

Reusing or recycling waste into new useful materials is essential for environmental protection. Herein, we used discarded polystyrene (PS) and fly-ash (FA) particles and a fabricated fly-ash incorporated polystyrene fiber (FA/PS fiber) composite. The electrospinning process produced continuous PS fibers with a good distribution of FA particles. The prepared nanofibers were characterized by state-of-the-art techniques. The performances of the composite nanofibers were tested for fire-retardant applications. We observed that the incorporation of FA particles into the PS fibers led to an improvement in the performance of the composite as compared to the pristine PS fibers. This study showed an important strategy in using waste materials to produce functional nanofibers through an economical procedure. We believe that the strategy presented in this paper can be extended to other waste materials for obtaining nanofiber membranes for various environmental applications.

Epoxy/melamine polyphosphate modified silicon carbide composites: Thermal conductivity and flame retardancy analyses

Silicon carbide (SiC) was modified by melamine polyphosphate (MPP)-modified silicone to form SiC-MPP, then incorporated into epoxy resin (EP) for developing thermally resistant composites, which showed thermal conductivity and flame retardancy performance. The EP/SiC-MPP composites were prepared by blending and cured under 60°C for 2 h and 150°C for 8 h. The grafting degree of SiC-MPP was analyzed using Fourier transform Infrared, scanning electron microscope, and thermogravimetric measurements. The flame retardancy of the EP/SiC-MPP composites was studied by UL-94 vertical combustion and cone calorimetry test. The results showed that for EP/SiC-MPP containing 20 wt%, the UL-94 was case V1. Also compared to pure epoxy, the peak heat release rate (PHRR) of composites was reduced from 800 to 304 kW·m−2. The thermal conductivity of EP/SiC-M20 composites was 0.53 W·m−1·K−1, almost 2.5-fold higher than pure epoxy (0.21 W·m−1·K−1). The as-prepared EP/SiC-MPP composites exhibited enhanced flame retardancy and thermal conductivity. Based on analyses performed, these composites took credit-related applications.

Recent progress in minimizing the warpage and shrinkage deformations by the optimization of process parameters in plastic injection molding: a review

The quality control of plastic products is an essential aspect of the plastic injection molding (PIM) process. However, the warpage and shrinkage deformations continue to exist because the PIM process is easily interfered with by several related or independent process parameters. Thus, great efforts have been devoted to optimizing process parameters to minimize the warpage and shrinkage deformations of products during the last decades. In this review, we begin by introducing the manufacturing process in PIM and the cause of warpage and shrinkage deformations, followed by the mechanism about how process parameters, like mold temperature, melt temperature, injection rate, injection pressure, holding pressure, holding and cooling duration, affect those defects. Then, we summarize the recent progress of the design of experiments and four advanced methods (artificial neural networks, genetic algorithm, response surface methodology, and Kriging model) on optimizing process parameters to minimize the warpage and shrinkage deformations. In the end, future perspectives of quality control in injection molding machines are discussed.