Role of the heat treatment of partial melt recrystallization method on microstructure change and toughness of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) [P(HB-co-HV)]

Self-Reinforced Biocomposites Made from Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV): An Innovative Approach to Sustainable Packaging Production through Melt Processing

The production of self-reinforced composites allows for a targeted tailoring of the property profile for specific applications and offers the physical-mechanical advantages of a synergistic combination of the two components with a high value in terms of their end-of-life scenarios. This study deals with the preparation and evaluation of self-reinforced biocomposites of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) with PHBV microparticles produced for the first time by industry-oriented melt processing. First, microparticles with a size of 4 μm were prepared and characterized by using the miniemulsion/evaporation technique. These microparticles were then incorporated into the PHBV matrix by extrusion and injection molding. Electron microscopy revealed particles in biocomposites. The results indicate heterogeneous nucleation, leading to higher crystallinity at higher melting temperatures. This leads to a slight embrittlement and an improvement of the barrier properties against oxygen and water vapor. These industrially produced biocomposites benefit from particles by showing, among other things, higher barrier properties while retaining their green character, making them promising and easily accessible candidates for future packaging applications.

Microbial production of poly(3-hydroxybutyrate-co-3-hydroxyvalerate), from lab to the shelf: A review

Polyhydroxyalkanoates (PHAs) are natural biopolyesters produced by microorganisms that represent one of the most promising candidates for the replacement of conventional plastics due to their complete biodegradability and advantageous material properties which can be modulated by varying their monomer composition. Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) [P(3HB-co-3HV)] has received particular research attention because it can be synthesized based on the same microbial platform developed for poly(3-hydroxybutyrate) [P(3HB)] without much modification, with as high productivity as P(3HB). It also offers more useful mechanical and thermal properties than P(3HB), which broaden its application as a biocompatible and biodegradable polyester. However, a significant commercial disadvantage of P(3HB-co-3HV) is its rather high production cost, thus many studies have investigated the economical synthesis of P(3HB-co-3HV) from structurally related and unrelated carbon sources in both wild-type and recombinant microbial strains. A large number of metabolic engineering strategies have also been proposed to tune the monomer composition of P(3HB-co-3HV) and thus its material properties. In this review, recent metabolic engineering strategies designed for enhanced production of P(3HB-co-3HV) are discussed, along with their current status, limitations, and future perspectives.

Microcrystalline cellulose grafted hyperbranched polyester with roll comb structure for synergistic toughening and strengthening of microbial PHBV/bio-based polyester elastomer composites

The brittle feature of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) is the major challenge that strongly restricts its application at present. Successfully synthesized bio-based engineering polyester elastomers (BEPE) were combined with PHBV to create entirely bio-composites with the intention of toughening PHBV. Herein, the 2,2-Bis(hydroxymethyl)-propionic acid (DMPA) was grafted onto microcrystalline cellulose (MCC) and then further transformed into hyperbranched polyester structure via polycondensation. The modified MCC, named MCHBP, had plenty of terminal hydroxyl groups, which get dispersed between PHBV and BEPE. Besides, a large number of terminal hydroxyl groups of MCHBP can interact with the carbonyl groups of PHBV or BEPE in a wide range of hydrogen bonds, and subsequently increase the adhesion and stress transfer between the PHBV and BEPE. The tensile toughness and the elongation at break of the PHBV/BEPE composites with 0.5phr MCHBP were improved by 559.7 % and 221.8 % in comparison to those of PHBV/BEPE composites. Results also showed that MCHBP can play a heterogeneous nucleation effect on the crystallization of PHBV. Therefore, this research can address the current issue of biopolymers' weak mechanical qualities and may have uses in food packaging.