Acid–hydrolysed furfural production from rice straw bio-waste: Process synthesis, simulation, and optimisation

Raw biowaste conversion to high-value compounds for food, cosmetic and pharmaceutical industries

Biowaste valorisation into high-value compounds is one of the main challenges of green chemistry, as chemicals produced from biological sources are identified as key substances in the development of a low-carbon and circular bioeconomy in connection with the transition from fossil to renewable feedstocks. The review summarizes the production of high-value products such as glucose-based chemicals, phenolic compounds and volatile-fatty acids prepared from biomass waste. Biowaste pretreatment methods such as milling, filtration and extraction followed by current non-catalytic methods such as microwave or ultrasound extraction and catalytic methods for the production value-added compounds in the presence of various catalyst types in conventional, nano or enzyme form are listed with a focus on value-added chemicals applied in the food, cosmetic and pharmaceutical industries. The economic feasibility, technical aspects and concept of the biorefinery are briefly mentioned, emphasizing the necessity of life cycle assessment for each bioproduct and technological process. Finally, it provides a future perspective and makes recommendations for potential research strategies, recognizing the importance of utilizing biomass waste for the production of useful compounds as an attractive and environmentally friendly approach whose development should be encouraged. The utilization of biowaste for high-value chemicals production shows high potential, however, there are still many challenges to be resolved throughout the entire production chain, reflecting technological, economic, ecological, sociological and long-term issues.

Optimization of Hemp Bast Microfiber Production Using Response Surface Modelling

Non-wood biomass is particularly attractive as a cellulose source because of the lower lignin content. However, optimal cellulose extraction conditions are required as lignin content varies between plant sources. Further, the use of organic acids in place of harsh mineral acids is of interest in “greening” the cellulose production process. This study sought to establish optimum parameters for the extraction of cellulose microfibers (CMFs) from hemp (Cannabis sativa) biomass, using maleic and formic acids. Hemp fibers were pre-treated in NaOH (4 wt%) and aqueous chlorite in acetate buffer before ultrasonic treatment to break down bundles. The CMFs produced were compared with those generated from sulfuric acid hydrolysis. Response surface methodology (RSM) was used to determine combinations of three processing conditions, including acid concentration (45–64%), hydrolysis time (30–90 min), and temperature (45–65 °C). A central composite design (RSM-CCD) model with 21 experimental runs was optimized using MODDE 13.1 software. The model suitably described the data (R2 = 0.99; R2adj = 0.96). Microfibers with an average width of 6.91 µm, crystallinity range 40–75%, and good thermal stability were produced. Crystallinity was influenced by all three factors. The optimal crystallinity predicted by the model was 83.21%, which could be achieved using formic acid 62 wt% formic acid, 36 min hydrolysis time, and 47 °C hydrolysis temperature. These conditions resulted in a crystallinity degree of 82%. These data suggest formic acid can be used as an alternative to sulfuric acid for synthesis of cellulose microfibers from biodegradable hemp waste fibers.