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Yang X, Yang Y, Cheng S, Yuan H, Gai X, Li W, Liang F, Yang F, Zheng K, Liu L, Jiang W, Su Q, Mao X, Wang J, Zhao Y, Liu E, Liu Z, Qi Y. Conformal hexagonal boron nitride encapsulation of graphene-skinned glass fiber fabric for enhanced electrical stability. Nat Commun 2025; 16:4965. [PMID: 40436864 PMCID: PMC12119799 DOI: 10.1038/s41467-025-60324-0] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/10/2024] [Accepted: 05/21/2025] [Indexed: 06/01/2025] Open
Abstract
Encapsulation is crucial for protecting graphene devices, but traditional whole-package encapsulations usually add bulky structures and reduce their flexibility. Hexagonal boron nitride (h-BN) holds potential for graphene encapsulation, but faces challenges in large-area acquisition and conformal coverage due to limitations in exfoliation and transfer techniques. Graphene-skinned glass fiber fabric (GGFF), made via graphene CVD growth on each fiber of a glass fiber fabric, consists of a hierarchical conductive network, but pressure/deformation-induced inter-fiber contact resistance fluctuations destabilize its electrical conduction. Whole-package encapsulation cannot resolve this, as fails to insulate inter-fiber contacts. Herein, thick, high-quality h-BN films are CVD-grown on each fiber in GGFF, achieving conformal encapsulation. This unlocks conductive network in GGFF, stabilizing electrical conduction while preserving structure stability and flexibility. This also improves GGFF's resistance to doping and oxidation, extending its service life. This encapsulation strategy is broadly applicable to other two-dimensional materials and complex device structures, promoting reliable nanoelectronics in demanding environments.
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Affiliation(s)
- Xiaomin Yang
- Beijing Graphene Institute (BGI), Beijing, 100095, China
| | - Yuyao Yang
- Beijing Graphene Institute (BGI), Beijing, 100095, China
- Centre for Nanochemistry, Beijing Science and Engineering Centre for Nanocarbons, Beijing National Laboratory for Molecular Sciences, College of Chemistry and Molecular Engineering, Peking University, Beijing, 100871, China
| | - Shuting Cheng
- Beijing Graphene Institute (BGI), Beijing, 100095, China
- School of Population and Health, Renmin University of China, Beijing, 100872, China
| | - Hao Yuan
- Beijing Graphene Institute (BGI), Beijing, 100095, China
- Centre for Nanochemistry, Beijing Science and Engineering Centre for Nanocarbons, Beijing National Laboratory for Molecular Sciences, College of Chemistry and Molecular Engineering, Peking University, Beijing, 100871, China
| | - Xuzhao Gai
- Beijing Graphene Institute (BGI), Beijing, 100095, China
| | - Wenjuan Li
- Beijing Graphene Institute (BGI), Beijing, 100095, China
- Centre for Nanochemistry, Beijing Science and Engineering Centre for Nanocarbons, Beijing National Laboratory for Molecular Sciences, College of Chemistry and Molecular Engineering, Peking University, Beijing, 100871, China
| | - Fushun Liang
- Beijing Graphene Institute (BGI), Beijing, 100095, China
- Centre for Nanochemistry, Beijing Science and Engineering Centre for Nanocarbons, Beijing National Laboratory for Molecular Sciences, College of Chemistry and Molecular Engineering, Peking University, Beijing, 100871, China
| | - Fan Yang
- Beijing Graphene Institute (BGI), Beijing, 100095, China
- Centre for Nanochemistry, Beijing Science and Engineering Centre for Nanocarbons, Beijing National Laboratory for Molecular Sciences, College of Chemistry and Molecular Engineering, Peking University, Beijing, 100871, China
| | - Kangyi Zheng
- Beijing Graphene Institute (BGI), Beijing, 100095, China
- College of Energy, Soochow Institute for Energy and Materials Innovations (SIEMIS), Jiangsu Provincial Key Laboratory for Advanced Carbon Materials and Wearable Energy Technologies, Soochow University, Suzhou, 215006, China
| | - Longfei Liu
- Beijing Graphene Institute (BGI), Beijing, 100095, China
- Academy for Advanced Interdisciplinary Research, North University of China, Taiyuan, 030051, China
| | - Wenjing Jiang
- Beijing Graphene Institute (BGI), Beijing, 100095, China
- Department of Chemistry, School of Light Industry Science and Engineering, Beijing Technology and Business University, Beijing, 100048, China
| | - Qingxu Su
- Beijing Graphene Institute (BGI), Beijing, 100095, China
- Centre for Nanochemistry, Beijing Science and Engineering Centre for Nanocarbons, Beijing National Laboratory for Molecular Sciences, College of Chemistry and Molecular Engineering, Peking University, Beijing, 100871, China
| | - Xinyu Mao
- Beijing Graphene Institute (BGI), Beijing, 100095, China
| | - Jingnan Wang
- Beijing Graphene Institute (BGI), Beijing, 100095, China
| | - Yuejie Zhao
- Beijing Graphene Institute (BGI), Beijing, 100095, China
| | - Enshan Liu
- Beijing Graphene Institute (BGI), Beijing, 100095, China
| | - Zhongfan Liu
- Beijing Graphene Institute (BGI), Beijing, 100095, China.
- Centre for Nanochemistry, Beijing Science and Engineering Centre for Nanocarbons, Beijing National Laboratory for Molecular Sciences, College of Chemistry and Molecular Engineering, Peking University, Beijing, 100871, China.
| | - Yue Qi
- Beijing Graphene Institute (BGI), Beijing, 100095, China.
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Pan D, Han Z, Lei J, Niu Y, Liu H, Shin S, Liu C, Guo Z. Core-shell structured BN/SiO 2 nanofiber membrane featuring with dual-effect thermal management and flame retardancy for extreme space thermal protection. Sci Bull (Beijing) 2025; 70:722-732. [PMID: 39827028 DOI: 10.1016/j.scib.2025.01.005] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/06/2024] [Revised: 11/19/2024] [Accepted: 12/24/2024] [Indexed: 01/22/2025]
Abstract
With the rapid progress of aerospace frontier engineering, the extreme space thermal environment has brought severe challenges to astronauts' space suits, putting forward higher requirements for thermal protection materials. On this basis, a unique core-shell structured hexagonal boron nitride (h-BN)/silicon dioxide (SiO2) nanofiber membrane (HS) was prepared using the coaxial electrospinning method, of which both the thermal insulation SiO2 nanofiber cortex and the passive radiation cooling (PRC) h-BN nanofiber core make it a promising dual-effect thermal management material. Especially, when the amount of h-BN is 0.9 g, the resultant HS (HS0.9) exhibits astonishing low thermal conductivity of 0.026 W m-1 K-1 and high reflectivity and emissivity of exceeding 90% over an extremely wide range. The expected dual-effect thermal management performance enables the HS to have an ideal cooling effect under both high sunlight intensity and strong light radiation. In addition, HS also shows excellent flame retardant performance arising from the excellent high-temperature stability of h-BN and SiO2. What is more, the tensile strength of HS0.9 was also significantly increased from 0.42 to 7.2 MPa by encapsulating polyimide through vacuum filtration. Therefore, the research results of this work provide innovative highlights for high-temperature protection in daily life and even extreme space environments.
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Affiliation(s)
- Duo Pan
- State Key Laboratory of Structural Analysis, Optimization and CAE Software for Industrial Equipment; National Engineering Research Center for Advanced Polymer Processing Technology, Zhengzhou University, Zhengzhou 450001, China
| | - Ziyuan Han
- State Key Laboratory of Structural Analysis, Optimization and CAE Software for Industrial Equipment; National Engineering Research Center for Advanced Polymer Processing Technology, Zhengzhou University, Zhengzhou 450001, China
| | - Junting Lei
- State Key Laboratory of Structural Analysis, Optimization and CAE Software for Industrial Equipment; National Engineering Research Center for Advanced Polymer Processing Technology, Zhengzhou University, Zhengzhou 450001, China
| | - Yutao Niu
- Key Laboratory of Multifunctional Nanomaterials and Smart Systems, Advanced Materials Division, Suzhou Institute of Nano-Tech and Nano-Bionics, Chinese Academy of Sciences, Suzhou 215123, China
| | - Hu Liu
- State Key Laboratory of Structural Analysis, Optimization and CAE Software for Industrial Equipment; National Engineering Research Center for Advanced Polymer Processing Technology, Zhengzhou University, Zhengzhou 450001, China.
| | - Sunmi Shin
- Department of Mechanical Engineering, College of Design and Engineering, National University of Singapore, Singapore 117575, Singapore
| | - Chuntai Liu
- State Key Laboratory of Structural Analysis, Optimization and CAE Software for Industrial Equipment; National Engineering Research Center for Advanced Polymer Processing Technology, Zhengzhou University, Zhengzhou 450001, China.
| | - Zhanhu Guo
- Mechanical and Construction Engineering, Faculty of Engineering and Environment, Northumbria University, Newcastle Upon Tyne, NE1 8ST, UK
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