An effective recycle way of waste coke ash and coking wastewater for preparing coke ash coking wastewater slurry

Addressing challenges and advancing solutions: Enhancing semi-coking wastewater treatment for a sustainable prospect

During the semi-coke process, the semi-coking wastewater (SCWW) produced contains high concentrations of organic pollutants. This wastewater has the characteristics of abundant coal tar, high ammonia nitrogen content, high phenol concentration, high chemical oxygen demand (COD), and a low B/C ratio. These features make its treatment extremely difficult and bring significant environmental risks. Given that such wastewater is difficult to meet discharge standards, researchers have been actively exploring and applying various physical, chemical and biological treatment technologies, thus forming multiple wastewater treatment processes. This paper systematically and comprehensively studies the current research status and practical application scenarios of SCWW treatment technologies, and summarizes their application effects in practice. In response to the problems and challenges in wastewater treatment, this paper deeply analyzes and proposes feasible improvement paths and future development directions. At the same time, it also comprehensively reviews the current status of resource recovery. Research on the physical-chemical pretreatment stage, biochemical treatment, advanced treatment, and the sustainability characteristics of various treatment technologies for SCWW is conducted. The aim is to provide valuable reference insights for researchers and practitioners in related fields, thereby promoting technological innovation and sustainable development in this field.

Gas composition during thermochemical conversion of dry solid fuels and waste-derived slurries

Coal has long remained a promising and widely used energy resource all over the world. Special emphasis is usually put on the research and development of environmentally friendly technologies for the use of coal and coal processing waste. The development of slurry fuels based on coal waste is one of the promising ways to use raw materials with energy potential, recover wastes, and reduce the environmental load. However, no combustion technology has yet been created for heterogeneous wastes as water-based slurries. The physical principles and parameters of the corresponding processes have not been studied adequately. In this research, the environmental combustion indicators (CO₂, CO, H₂, NO_x, and SO₂ concentrations) of slurries based on water and petrochemical, coal, and plant wastes were analyzed for the first time in a wide range of temperatures covering all the typical stages of thermochemical fuel conversion: pyrolysis (400-700 °C), gasification (700-900 °C), and combustion (700-1000 °C). We established the key patterns and aspects of changes in gas concentrations at all the main stages during the thermal decomposition of fuels. The use of water-based fuels at the pyrolysis stage was notable for up to 96% higher concentrations of the key combustible gases (CO, H₂). The temperature extrema were 50-100 °C lower than those of bituminous coal. In terms of the key anthropogenic emissions (CO₂, NO_x, and SO₂), the combustion of slurries also appeared to be 20-77% more environmentally friendly than that of coal depending on the temperature conditions and fuel composition. The maximum positive effect from adding biomass to coal-water slurries was achieved in the temperature range of 850 to 1000 °C. The research findings can be used for developing the technologies for thermal recovery of waste as water slurries, in particular, by intensifying the pyrolysis, gasification, and combustion.

Preparation of Fe-loaded needle coke particle electrodes and utilisation in three-dimensional electro-Fenton oxidation of coking wastewater

Novel iron-loaded needle coke spherical electrodes were fabricated for the first time using the sintering method. With DSA as the anode, nickel foam as the cathode and the spherical electrodes as the particle electrodes, a three-dimensional (3D) electro-Fenton system was constructed to treat coking wastewater. Using the chemical oxygen demand (COD) removal efficiency of coking wastewater as an indicator of electrode performance, the optimal conditions for particle electrode preparation were determined by single-factor experiments as consisting of a 4:1 catalyst-to-binder ratio, Fe²⁺ loading for the preparation of the particle electrodes of 2.5%, a particle size of 5.5 ± 0.5 mm, and a sintering temperature of 400 °C. Response surface methodology was applied to model and optimise the 3D electro-Fenton process for treating coking wastewater. Under the optimal conditions of an electrode spacing of 5 cm, applied voltage of 11.15 V, initial pH of 2.62, and particle electrode dosing of 12.23 g L^-1, the removal rates of COD, NH₃-N, NO₃^--N, total nitrogen, colour, and UV₂₅₄ were 87.5%, 100%, 72.2%, 84.8%, 95%, and 72.4%, respectively. Spectral analysis revealed that the 3D electro-Fenton system strongly degraded coking wastewater, causing decomposition of large molecules of organic compounds and residuals primarily consisting of olefins and alkanes. Because the prepared particle electrodes exhibited stable physical and chemical structure, they have great potential for engineering applications due to their resistance to water flow erosion, stable catalytic reaction activity, and reusability.

Composition of a gas and ash mixture formed during the pyrolysis and combustion of coal-water slurries containing petrochemicals

This paper presents the results of experimental research into the component composition of gases and ash residue from the combustion of a set of high-potential coal-water slurries containing petrochemicals. We have established that the use of slurry fuels provides a decrease in the CO₂, CH₄, SO₂, and NO_x concentrations as compared to those from coal combustion. The content of carbon monoxide and hydrogen in the gas environment from the combustion of slurries is higher due to the intense water evaporation. It is shown that adding biomass allows a further 5-33% reduction in the emissions of nitrogen and sulfur oxides as compared to the coal-water slurry and the composition with added waste turbine oil and a 23-68% decrease as compared to coal (per unit mass of the fuel burnt). The mechanisms and stages of CO₂, SO₂, and NO_x formation are explained with a view to controlling gaseous anthropogenic emissions and ash buildup. The values of the relative environmental performance indicator are calculated for slurry fuels. It is shown to exceed the same indicator of bituminous coal by 28-56%.

Anthropogenic emissions from the combustion of composite coal-based fuels

Composite fuels made of waste from coal, petroleum and wood processing industries have a high environmental and economic potential. In this research, we experimentally studied the concentrations of the most hazardous gaseous anthropogenic emissions (CO₂, SO₂, NO) from waste-based fuel combustion. Using two techniques operating in complementary temperature ranges, we obtained data on SO₂ and NO emissions in the temperature range from 300 °C to 1000°C, including all the stages of thermochemical conversion of fuels. A quasi-stationary technique was used, based on a setup of thermogravimetric analysis with mass spectrometry, to obtain information in a low-temperature range (300-600°C). This technique allows the conversion at a low controlled rate of heating a sample together with the furnace. To obtain data in a high-temperature range (700-1000°C), a non-stationary technique was used, where the sample was introduced into a pre-heated furnace. The conditions were established in which it was possible to reduce the concentration of flue gases from the combustion of the compositions under study (replacement of the coal part with water, injection of water vapor, addition of biomass, selection of the temperature range). The impact of water vapors was determined when they were injected into the chemical reaction zone together with air and when they were formed naturally by evaporation from the fuel sample. Unlike biomass that reduces the emissions of sulfur oxides from composite fuels due to the mechanical dilution of the mixture, water vapor present in the heterogeneous reaction zone decreases the gaseous anthropogenic emissions through chemical reactions and conversion of a part of fuel sulfur and nitrogen to an inactive form (neutral to the environment).

The Impact of an Ultrasonic Field on the Efficiency of Coke Wastewater Treatment in a Sequencing Batch Reactor

The growing production of coke and, consequently, coke wastewater is a significant problem for the environment. Coke wastewater, because it contains high amounts of toxic substances, is classified as an extremely hazardous industrial wastewater. The treatment of such wastewater requires a combination of advanced physicochemical and biological methods. The aim of the research was to investigate the effectiveness of the application of the ultrasonic disintegration of coke wastewater in a sequencing batch reactor (SBR). The tests were conducted in two stages, wherein the first stage involved determining the most favorable sonication conditions, that is, time and amplitude. The authors used the following amplitudes: 31 µm; 61.5 µm; 92 µm; 123 µm and times: 120 s; 240 s; 480 s; 960 s. The second stage focused on treating coke wastewater in SBRs (Reactor A—a proportion of coke wastewater in the mixture: 5%, 10%, and 20%; reactor B—sonicated coke wastewater, proportion in mixture: 5%, 10%, 20%). The efficiency of the treatment process was determined based on the rate of removal of selected parameters: chemical oxygen demand (COD), total organic carbon (TOC), inorganic carbon (IC), ammoniacal nitrogen (N-NH4), total nitrogen (TN), the course of pH changes. The study revealed that sonication of coke wastewater increased biodegradability and reduced its toxicity. The use of the preliminary sonication of coke wastewater before biological treatment improved the degree of removal of the tested parameters by approximately 10%. The volumetric ratio of coke wastewater in the mixture had the greatest impact on the obtained results. The use of an ultrasound field allows the treatment process to be executed with a coke wastewater addition exceeding 10%. In addition, it was found that in order to increase the coke wastewater treatment efficiency, one should optimize individual phases in the SBR and the pollution load.

Removal of coke powders in coking wastewater using a hydrocyclone optimized by n-value

Coke powders in the coking wastewater generated by petroleum refining industry needs to be removed to achieve water reuse for lack of water resources. This study developed a decoking hydrocyclone in the closed coking wastewater circulation treatment system to remove coke powders, which was highly efficient and environmentally friendly. Computational Fluid Dynamics (CFD) method was carried out to study the tangential velocity distribution index n-value to guide design of decoking hydrocyclone and experiment was conducted to verify the coke powders removal effect. It was found that the increase of n-value is conducive to the improvement of coke powders separation efficiency. A decoking hydrocyclone with a cone angle of 15° and an inlet size of 4 × 6 mm is the optimum hydrocyclone and the recovery efficiency of coke powders is stable at more than 90%. It is the first time for hydrocyclone successfully applied to the removal of coke powders in coking wastewater in the decoking process of petroleum refining industry, in which the separation efficiency of coke powders is considerably improved.