Fuel cells for carbon capture applications

The Effect of Adding CeO2 Nanoparticles to Cu-Ni-Al Alloy for High Temperatures Applications

This work presents the effect of CeO2 nanoparticles (CeO2-NPs) on Cu-50Ni-5Al alloys on morphological, microstructural, degradation, and electrochemical behavior at high temperatures. The samples obtained by mechanical alloying and spark plasma sintering were exposed to a molten eutectic mixture of Li2CO3-K2CO3 for 504 h. The degradation of the materials was analyzed using gravimetry measurements and electrochemical impedance spectroscopy. Different characterization techniques, such as X-ray diffraction and scanning electron microscopy, were used to investigate the phase composition, parameter lattice, and microstructure of Cu-Ni-Al alloys reinforced with CeO2-NPs. The hardness of the composite was also examined using the Vickers hardness test. Gravimetry measurements revealed that the sample with 1 wt.% CeO2-NPs presented the best response to degradation with a less drastic mass variation. Impedance analysis also revealed that by adding 1 wt.% CeO2-NPs, the impedance modulus increased, which is related to a lower porosity of the oxide film or a thicker oxide layer. The microhardness also significantly increased, incorporating 1 wt.% CeO2-NPs, which reduced with higher CeO2-NPs content, which is possibly associated with a more uniform distribution using 1 wt.% CeO2-NPs in the Cu-Ni-Al matrix that avoided the aggregation phenomenon.

Trends in Biological Ammonia Production

Food production heavily depends on ammonia-containing fertilizers to improve crop yield and profitability. However, ammonia production is challenged by huge energy demands and the release of ~2% of global CO₂. To mitigate this challenge, many research efforts have been made to develop bioprocessing technologies to make biological ammonia. This review presents three different biological approaches that drive the biochemical mechanisms to convert nitrogen gas, bioresources, or waste to bio-ammonia. The use of advanced technologies-enzyme immobilization and microbial bioengineering-enhanced bio-ammonia production. This review also highlighted some challenges and research gaps that require researchers' attention for bio-ammonia to be industrially pragmatic.

Emerging Technologies for Enhancing Microalgae Biofuel Production: Recent Progress, Barriers, and Limitations

The world has heavily relied on fossil fuels for decades to supply energy demands. However, the usage of fossil fuels has been strongly correlated with impactful problems, which lead to global warming. Moreover, the excessive use of fossil fuels has led to their rapid depletion. Hence, exploring other renewable and sustainable alternatives to fossil fuels is imperative. One of the most sustainable fossil fuel alternatives is biofuel. Microalgae-based biofuels are receiving the attention of researchers due to their numerous advantages compared with those obtained from other types of feedstocks. Hence, it is essential to explore the recent technologies for biofuel produced from microalgae species and define the possible challenges that might be faced during this process. Therefore, this work presents the recent advancements in biofuel production from microalgae, focusing on emerging technologies such as those using nanomaterials and genetic engineering. This review focuses on the impact of nanoparticles on the harvesting efficiency of various microalgae species and the influence of nanoparticles on biofuel production. The genetic screening performed by genome-scale mutant libraries and their high-throughput screening may assist in developing effective strategies for enhancing microalgal strains and oil production through the modification of enzymes. Furthermore, the barriers that limit the production of biofuels from microalgae are introduced. Even though microalgae-based biofuels are perceived to engage with low negative impacts on the environment, this review paper touches on several environmental issues associated with the cultivation and harvesting of microalgae species. Moreover, the economic and technical feasibility limits the production of microalgae-based biofuels.

Fuel Cell Reactors for the Clean Cogeneration of Electrical Energy and Value-Added Chemicals

Fuel cell reactors can be tailored to simultaneously cogenerate value-added chemicals and electrical energy while releasing negligible CO2 emissions or other pollution; moreover, some of these reactors can even “breathe in” poisonous gas as feedstock. Such clean cogeneration favorably offsets the fast depletion of fossil fuel resources and eases growing environmental concerns. These unique reactors inherit advantages from fuel cells: a high energy conversion efficiency and high selectivity. Compared with similar energy conversion devices with sandwich structures, fuel cell reactors have successfully “hit three birds with one stone” by generating power, producing chemicals, and maintaining eco-friendliness. In this review, we provide a systematic summary on the state of the art regarding fuel cell reactors and key components, as well as the typical cogeneration reactions accomplished in these reactors. Most strategies fall short in reaching a win–win situation that meets production demand while concurrently addressing environmental issues. The use of fuel cells (FCs) as reactors to simultaneously produce value-added chemicals and electrical power without environmental pollution has emerged as a promising direction. The FC reactor has been well recognized due to its “one stone hitting three birds” merit, namely, efficient chemical production, electrical power generation, and environmental friendliness. Fuel cell reactors for cogeneration provide multidisciplinary perspectives on clean chemical production, effective energy utilization, and even pollutant treatment, with far-reaching implications for the wider scientific community and society. The scope of this review focuses on unique reactors that can convert low-value reactants and/or industrial wastes to value-added chemicals while simultaneously cogenerating electrical power in an environmentally friendly manner.

Graphical Abstract

A schematic diagram for the concept of fuel cell reactors for cogeneration of electrical energy and value-added chemicals

Advancements on sustainable microbial fuel cells and their future prospects: A review

A microbial fuel cell (MFC) is a sustainable device that produces electricity. The main components of MFC are electrodes (anode & cathode) and separators. The MFC's performance is ascertained by measuring its power density. Its components and other parameters, such as cell design and configuration, operation parameters (pH, salinity, and temperature), substrate characteristics, and microbes present in the substrate, all influence its performance. MFC can be scaled up and commercialized using low-cost materials without affecting its performance. Hence the choice of materials plays a significant role. In the past, precious and non-precious metals were mostly used. These were replaced by a variety of low-cost carbonaceous and non-carbonaceous materials. Nano materials, activated compounds, composite materials, have also found their way as components of MFC materials. This review describes the recently reported modified electrodes (anode and cathode), their improvisation, their merits, pollutant removal efficiency, and associated power density.

Parameter Estimation-Based Slime Mold Algorithm of Photocatalytic Methane Reforming Process for Hydrogen Production

The key contribution of this paper is to determine the optimal operating parameters of the methane reforming process for hydrogen production. The proposed strategy contained two phases: ANFIS modelling and optimization. Four input controlling parameters were considered to increase the hydrogen: irradiation time (min), metal loading, methane concentration, and steam concentration. In the first phase, an ANFIS model was created with the help of the experimental data samples. The subtractive clustering (SC) technique was used to generate the fuzzy rules. In addition, the Gaussian-type and weighed average were used for the fuzzification and defuzzification methods, respectively. The reliability of the resulting model was assessed statistically by RMSE and the correlation (R2) measures. The small RMSE value and high R2 value of testing samples assured the correctness of the modelling phase, as they reached 0.0668 and 0.981, respectively. Based on the robust model, the optimization phase was applied. The slime mold algorithm (SMA), as a recent as well as simple optimizer, was applied to look for the best set of parameters that maximizes hydrogen production. The resulting values were compared by the findings of three competitive optimizers, namely particle swarm optimization (PSO), Harris hawks optimization (HHO), and evolutionary strategy HHO (EESHHO). By running the optimizers 30 times, the statistical results showed that the SMA obtained the maximum value with high mean, standard deviation, and median. Furthermore, the proposed strategy of combining the ANFIS modelling and the SMA optimizer produced an increase in the hydrogen production by 15.7% in comparison to both the experimental and traditional RSM techniques.

Environmental management of industrial decarbonization with focus on chemical sectors: A review

A considerable portion of fossil CO₂ emissions comes from the energy sector for production of heat and electricity. The industrial sector has the second order in emission in which the main parts are released from energy-intensive industries, namely metallurgy, building materials, chemicals, and manufacturing. The decarbonization of industrial wastes contemplates the classic decarbonization through optimization of conventional processes as well as utilization of renewable energy and resources. The upgrading of existing processes and integration of the methodologies with a focus on efficiency improvement and reduction of energy consumption and the environment is the main focus of this review. The implementation of renewable energy and feedstocks, green electrification, energy conversion methodologies, carbon capture, and utilization, and storage are also covered. The main objectives of this review are towards chemical industries by introducing the potential technology enhancement at different subsectors. For this purpose, state-of-the-art roadmaps and pathways from the literature findings are presented. Both common and innovative renewable attempts are needed to reach out both short- and long-term deep decarbonization targets. Even though all of the innovative solutions are not economically viable at the industrial scale, they play a crucial role during and after the energy transition interval.

Metal-Air Batteries—A Review

Metal–air batteries are a promising technology that could be used in several applications, from portable devices to large-scale energy storage applications. This work is a comprehensive review of the recent progress made in metal-air batteries MABs. It covers the theoretical considerations and mechanisms of MABs, electrochemical performance, and the progress made in the development of different structures of MABs. The operational concepts and recent developments in MABs are thoroughly discussed, with a particular focus on innovative materials design and cell structures. The classical research on traditional MABs was chosen and contrasted with metal–air flow systems, demonstrating the merits associated with the latter in terms of achieving higher energy density and efficiency, along with stability. Furthermore, the recent applications of MABs were discussed. Finally, a broad overview of challenges/opportunities and potential directions for commercializing this technology is carefully discussed. The primary focus of this investigation is to present a concise summary and to establish future directions in the development of MABs from traditional static to advanced flow technologies. A systematic analysis of this subject from a material and chemistry standpoint is presented as well.

Decarbonization in ammonia production, new technological methods in industrial scale ammonia production and critical evaluations

With the synthesis of ammonia with chemical methods, global carbon emission is the biggest threat to global warming. However, the dependence of the agricultural industry on ammonia production brings with it various research studies in order to minimize the carbon emission that occurs with the ammonia synthesis process. In order to completely eliminate the carbon emissions from ammonia production, both the hydrogen and the energy needed for the operation of the process must be obtained from renewable sources. Thus, hydrogen can be produced commercially in a variety of ways. Many processes are discussed to accompany the Haber Bosch process in ammonia production as potential competitors. In addition to parameters such as temperature and pressure, various plasma catalysts are being studied to accelerate the ammonia production reaction. In this study, various alternative processes for the capture, storage and complete removal of carbon gas released during the current ammonia production are evaluated and the current conditions related to the applicability of these processes are discussed. In addition, it has been discussed under which conditions it is possible to produce larger capacities as needed in the processes studied in order to reduce carbon gas emissions during ammonia production in order to provide raw material source for fertilizer production and energy sector. However, if the hydrogen gas required for ammonia production is produced using a solid oxide electrolysis cell, the reduction in the energy requirement of the process and in this case the reduction of energy costs shows that it will play an important role in determining the method to be used for ammonia production. In addition, it is predicted that working at lower temperature (<400 °C) and pressure (<10 bar) values in existing ammonia production technologies, despite increasing possible energy costs, will significantly reduce process operating costs.

A Review on Failure Modes of Wind Turbine Components

To meet the increasing energy demand, renewable energy is considered the best option. Its patronage is being encouraged by both the research and industrial community. The main driving force for most renewable systems is solar energy. It is abundant and pollutant free compared to fossil products. Wind energy is also considered an abundant medium of energy generation and often goes hand in hand with solar energy. The last few decades have seen a sudden surge in wind energy compared to solar energy due to most wind energy systems being cost effective compared to solar energy. Wind turbines are often categorised as large or small depending on their application and energy generation output. Sustainable materials for construction of different parts of wind turbines are being encouraged to lower the cost of the system. The turbine blades and generators perform crucial roles in the overall operation of the turbines; hence, their material composition is very critical. Today, most turbine blades are made up of natural fiber-reinforced polymer (NFRP) as well as glass fiber-reinforced polymer (GFRP). Others are also made from wood and some metallic materials. Each of the materials introduced has specific characteristics that affect the system’s efficiency. This investigation explores the influence of these materials on turbine efficiency. Observations have shown that composites reinforced with nanomaterials have excellent mechanical characteristics. Carbon nanotubes have unique characteristics that may make them valuable in wind turbine blades in the future. It is possible to strengthen carbon nanotubes with various kinds of resins to get a variety of different characteristics. Similarly, the end-of-life treatment methods for composite materials is also presented.

Critical Review of Flywheel Energy Storage System

This review presents a detailed summary of the latest technologies used in flywheel energy storage systems (FESS). This paper covers the types of technologies and systems employed within FESS, the range of materials used in the production of FESS, and the reasons for the use of these materials. Furthermore, this paper provides an overview of the types of uses of FESS, covering vehicles and the transport industry, grid leveling and power storage for domestic and industrial electricity providers, their use in motorsport, and applications for space, satellites, and spacecraft. Different types of machines for flywheel energy storage systems are also discussed. This serves to analyse which implementations reduce the cost of permanent magnet synchronous machines. As well as this, further investigations need to be carried out to determine the ideal temperature range of operation. Induction machines are currently stoutly designed with lower manufacturing cost, making them unsuitable for high-speed operations. Brushless direct current machines, the Homolar machines, and permanent magnet synchronous machines should also be considered for future research activities to improve their performance in a flywheel energy storage system. An active magnetic bearing can also be used alongside mechanical bearings to reduce the control systems’ complications, thereby making the entire system cost-effective.

Optimization of Fuel Cell Performance Using Computational Fluid Dynamics

A low cost bipolar plate materials with a high fuel cell performance is important for the establishment of Proton Exchange Membrane (PEM ) fuel cells into the competitive world market. In this research, the effect of different bipolar plates material such as Aluminum (Al), Copper (Cu), and Stainless Steel (SS) of a single stack of proton exchange membrane (PEM) fuel cells was investigated both numerically and experimentally. Firstly, a three dimensional (3D) PEM fuel cell model was developed, and simulations were conducted using commercial computational fluid dynamics (CFD) ANSYS FLUENT to examine the effect of each bipolar plate materials on cell performance. Along with cell performance, significant parameters distributions like temperature, pressure, a mass fraction of hydrogen, oxygen, and water is presented. Then, an experimental study of a single cell of Al, Cu, and SS bipolar plate material was used in the verification of the numerical investigation. Finally, polarization curves of numerical and experimental results was compared for validation, and the result shows that Al serpentine bipolar plate material performed better than Cu and SS materials. The outcome of the investigation was in tandem to the fact that due to adsorption on metal surfaces, hydrogen molecules is more stable on Al surface than Cu and SS surfaces.

Technical and Commercial Challenges of Proton-Exchange Membrane (PEM) Fuel Cells

This review critically evaluates the latest trends in fuel cell development for portable and stationary fuel cell applications and their integration into the automotive industry. Fast start-up, high efficiency, no toxic emissions into the atmosphere and good modularity are the key advantages of fuel cell applications. Despite the merits associated with fuel cells, the high cost of the technology remains a key factor impeding its widespread commercialization. Therefore, this review presents detailed information into the best operating conditions that yield maximum fuel cell performance. The paper recommends future research geared towards robust fuel cell geometry designs, as this determines the cell losses, and material characterization of the various cell components. When this is done properly, it will support a total reduction in the cost of the cell which in effect will reduce the total cost of the system. Despite the strides made by the fuel cell research community, there is a need for public sensitization as some people have reservations regarding the safety of the technology. This hurdle can be overcome if there is a well-documented risk assessment, which also needs to be considered in future research activities.