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Kalauova AS, Palchikova EE, Makarov IS, Shandryuk GA, Abilkhairov AI, Kalimanova DZ, Naukenov MZ, Shambilova GK, Novikov EM, Song J, Smyslov AG. Specificity of Thermal Destruction of Nonwoven Mixture Systems Based on Bast and Viscose Fibers. Polymers (Basel) 2025; 17:1223. [PMID: 40363008 PMCID: PMC12073304 DOI: 10.3390/polym17091223] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/25/2025] [Revised: 04/25/2025] [Accepted: 04/27/2025] [Indexed: 05/15/2025] Open
Abstract
The research investigates the thermal behavior of mixed systems based on natural and artificial cellulose fibers used as precursors for carbon nonwoven materials. Flax and hemp fibers were employed as natural components; they were first chemically treated to remove impurities and enriched with alpha-cellulose. The structure, chemical composition, and mechanical properties of both natural and viscose fibers were studied. It was shown that fiber properties depend on the fiber production process history; natural fibers are characterized by a high content of impurities and exhibit high strength characteristics, whereas viscose fibers have greater deformation properties. The thermal behavior of blended compositions was investigated using TGA and DSC methods across a wide range of component ratios. Carbon yield values at 1000 °C were found to be lower for blended systems containing 10-40% by weight of bast fibers, with carbon yield increasing as the quantity of natural fibers increased. Thus, the composition of the cellulose composite affects carbon yield and thermal processes in the system. Using the Kissinger method, data were obtained on the value of the activation energy of thermal decomposition for various cellulose and composite systems. It was found that natural fiber systems have three-times higher activation energy than viscose fiber systems, indicating their greater thermal stability. Blends of natural and artificial fibers combine the benefits of both precursors, enabling the deliberate regulation of thermal behavior and carbon material yield. This approach opens up prospects for the creation of functional carbon materials used in various high-tech areas, including thermal insulation.
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Affiliation(s)
- Altynay S. Kalauova
- Department of Chemistry and Chemical Technology, Kh. Dosmukhamedov Atyrau University, Studenchesky Ave. 1, Atyrau 060011, Kazakhstan; (A.S.K.); (D.Z.K.); (G.K.S.)
| | - Ekaterina E. Palchikova
- A.V. Topchiev Institute of Petrochemical Synthesis, Russian Academy of Sciences, 29 Leninsky Prospect, 119991 Moscow, Russia; (G.A.S.); (A.G.S.)
| | - Igor S. Makarov
- A.V. Topchiev Institute of Petrochemical Synthesis, Russian Academy of Sciences, 29 Leninsky Prospect, 119991 Moscow, Russia; (G.A.S.); (A.G.S.)
| | - Georgiy A. Shandryuk
- A.V. Topchiev Institute of Petrochemical Synthesis, Russian Academy of Sciences, 29 Leninsky Prospect, 119991 Moscow, Russia; (G.A.S.); (A.G.S.)
| | - Amangeldi I. Abilkhairov
- Institute of Petrochemical Engineering and Ecology Named After N.K. Nadirov, Atyrau Oil and Gas University Named After S. Utebayev, M. Baimukhanov Street 45A, Atyrau 060027, Kazakhstan;
| | - Danagul Zh. Kalimanova
- Department of Chemistry and Chemical Technology, Kh. Dosmukhamedov Atyrau University, Studenchesky Ave. 1, Atyrau 060011, Kazakhstan; (A.S.K.); (D.Z.K.); (G.K.S.)
| | - Meirbek Zh. Naukenov
- LLP «Kazakhstan Petrochemical Industries Inc.», Atyrau-Dossor Highway Building 295, Atyrau 060000, Kazakhstan;
| | - Gulbarshin K. Shambilova
- Department of Chemistry and Chemical Technology, Kh. Dosmukhamedov Atyrau University, Studenchesky Ave. 1, Atyrau 060011, Kazakhstan; (A.S.K.); (D.Z.K.); (G.K.S.)
- Institute of Petrochemical Engineering and Ecology Named After N.K. Nadirov, Atyrau Oil and Gas University Named After S. Utebayev, M. Baimukhanov Street 45A, Atyrau 060027, Kazakhstan;
| | - Egor M. Novikov
- Department of Chemistry, New Mexico Highlands University, Las Vegas, NM 87701, USA;
| | - Junlong Song
- International Innovation Center for Forest Chemicals and Materials, Nanjing Forestry University, Nanjing 210037, China;
| | - Alexander G. Smyslov
- A.V. Topchiev Institute of Petrochemical Synthesis, Russian Academy of Sciences, 29 Leninsky Prospect, 119991 Moscow, Russia; (G.A.S.); (A.G.S.)
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Lin L, E Y, Sun Q, Chen Y, Dai W, Bao Z, Niu W, Meng J. Analysis of the Pyrolysis Kinetics, Reaction Mechanisms, and By-Products of Rice Husk and Rice Straw via TG-FTIR and Py-GC/MS. Molecules 2024; 30:10. [PMID: 39795069 PMCID: PMC11721799 DOI: 10.3390/molecules30010010] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/14/2024] [Revised: 12/08/2024] [Accepted: 12/20/2024] [Indexed: 01/13/2025] Open
Abstract
This study employed thermogravimetric analysis (TGA), Fourier transform infrared spectroscopy (FTIR), and pyrolysis gas chromatography/mass spectrometry (Py-GC/MS) to characterize and provide insights into the pyrolysis behaviors and by-products of rice husk (RH) and rice straw (RS). The primary pyrolysis range is partitioned into three stages, designated as pseudo-hemicellulose, pseudo-cellulose, and pseudo-lignin pyrolysis, by an asymmetric bi-Gaussian function. The average activation energies of the three pseudo-components of RH were estimated by the Flynn-Wall-Ozawa and Starink methods to be 179.1 kJ/mol, 187.4 kJ/mol, and 239.3 kJ/mol, respectively. The corresponding values for RS were 171.8 kJ/mol, 185.8 kJ/mol, and 203.2 kJ/mol. The results of the model-fitting method indicated that the diffusion model is the most appropriate for describing the pseudo-hemicellulose reaction. The reaction of pseudo-cellulose and pseudo-lignin is most accurately described by a nucleation mechanism. An accelerated heating rate resulted in enhanced pyrolysis performance, with RS exhibiting superior performance to that of RH. RH produces 107 condensable pyrolysis by-products, with ketones, acids, and phenols representing the largest proportion; RS produces 135 species, with ketones, phenols, and alcohols as the main condensable by-products. These high-value added by-products have the potential to be utilized in a variety of applications within the agricultural, bioenergy, and chemical industries.
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Affiliation(s)
- Li Lin
- Biochar Engineering & Technology Research Center of Liaoning Province, College of Agronomy, Shenyang Agricultural University, Shenyang 110866, China; (L.L.); (Y.E.); (Q.S.)
| | - Yang E
- Biochar Engineering & Technology Research Center of Liaoning Province, College of Agronomy, Shenyang Agricultural University, Shenyang 110866, China; (L.L.); (Y.E.); (Q.S.)
| | - Qiang Sun
- Biochar Engineering & Technology Research Center of Liaoning Province, College of Agronomy, Shenyang Agricultural University, Shenyang 110866, China; (L.L.); (Y.E.); (Q.S.)
| | - Yixuan Chen
- State Key Laboratory for Managing Biotic and Chemical Threats to the Quality and Safety of Agro-Products, Key Laboratory of Biotechnology in Plant Protection of Ministry of Agriculture and Zhejiang Province, Institute of Plant Virology, Ningbo University, Ningbo 315211, China;
| | - Wanning Dai
- School of Agriculture, Liaodong University, Dandong 118001, China; (W.D.); (Z.B.)
| | - Zhengrong Bao
- School of Agriculture, Liaodong University, Dandong 118001, China; (W.D.); (Z.B.)
| | - Weisheng Niu
- College of Engineering, Shenyang Agricultural University, Shenyang 110866, China
| | - Jun Meng
- Biochar Engineering & Technology Research Center of Liaoning Province, College of Agronomy, Shenyang Agricultural University, Shenyang 110866, China; (L.L.); (Y.E.); (Q.S.)
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Cao Z, Xu Q, Kang H, Shi J, Lu X, Chen B, Guo L. Insights into direct reduction iron using bamboo biomass as a green and renewable reducer: Reduction behavior study and kinetics analysis. THE SCIENCE OF THE TOTAL ENVIRONMENT 2023; 880:163393. [PMID: 37037383 DOI: 10.1016/j.scitotenv.2023.163393] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/08/2022] [Revised: 03/28/2023] [Accepted: 04/05/2023] [Indexed: 04/14/2023]
Abstract
Biochar is a renewable, carbon-neutral energy source that can replace traditional fossil fuels for iron and steel production, so it is of great significance to reduce carbon emissions and reduce pollution. In this paper, the reaction characteristics and kinetics between biomass (bamboo powder) pyrolysis gas, biochar, and iron ore powder are studied by a thermogravimetric analyzer (TG). Comparing the samples with four different C/O ratios (C/O = 0.375, 0.5, 1, 3), it is found that the sample with C/O = 1 can completely reduce hematite. The mass loss process is divided into the following four stages: de-crystal water, hematite to magnetite, magnetite to wustite, and wustite to metallic iron. Among them, the latter three stages are following the kinetic model of random nucleation (n = 1, 2) and three-dimensional diffusion, and the activation energy of the three stages increases and then decreases. Through scanning electron microscopy (SEM), the surface of hematite particles changed from relatively flat to porous and finally the reduced metal iron aggregated, and connected into large pieces. By using online Thermogravimetry-Fourier Transform Infrared Reflection (TG-FTIR), when the reduction temperature is lower than 700 °C, biochar plays a leading role. On the contrary, the CO produced by biochar gasification plays a leading role.
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Affiliation(s)
- Zeshui Cao
- State Key Laboratory of Multiphase Flow in Power Engineering, Xi'an Jiaotong University, Xi'an 710049, PR China
| | - Qiang Xu
- State Key Laboratory of Multiphase Flow in Power Engineering, Xi'an Jiaotong University, Xi'an 710049, PR China.
| | - Haopeng Kang
- State Key Laboratory of Multiphase Flow in Power Engineering, Xi'an Jiaotong University, Xi'an 710049, PR China
| | - Jian Shi
- State Key Laboratory of Multiphase Flow in Power Engineering, Xi'an Jiaotong University, Xi'an 710049, PR China
| | - Xuyang Lu
- State Key Laboratory of Multiphase Flow in Power Engineering, Xi'an Jiaotong University, Xi'an 710049, PR China
| | - Bin Chen
- State Key Laboratory of Multiphase Flow in Power Engineering, Xi'an Jiaotong University, Xi'an 710049, PR China
| | - Liejin Guo
- State Key Laboratory of Multiphase Flow in Power Engineering, Xi'an Jiaotong University, Xi'an 710049, PR China.
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Pyrolysis activation energy of cellulosic fibres investigated by a method derived from the first order global model. Carbohydr Polym 2023; 305:120518. [PMID: 36737212 DOI: 10.1016/j.carbpol.2022.120518] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/07/2022] [Revised: 12/13/2022] [Accepted: 12/28/2022] [Indexed: 12/31/2022]
Abstract
The pyrolysis kinetics of cellulosic fibres, a natural cotton yarn (NCY) and a mercerized cotton yarn (MCY), has been explored with a modified first order global analysis method (FOG), via a series of non-isothermal experiments, using thermogravimetric analysis (TGA). The modified FOG analysis routine was developed to overcome discrepancy in heating rate and the difference between exact results and approximations in integrals. The intrinsic pyrolysis activation energy, with temperature range tending to zero, was found to be independent of heating rate and approximation used, giving average values of 153 ± 2 kJ/mol for NCY and 192 ± 7 kJ/mol for MCY. This proves the applicability of the reported analysis routine under the conducted TGA measurements. The reasons for different values were hypothesized to be the difference in chemical composition and crystalline structure. The findings provide a new approach in the investigation on pyrolysis kinetics of biomass and factors impacting their pyrolytic behaviour.
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