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Abedeen A, Hossain MS, Rahman ANMM. Characterization and energy recovery of fuels from medical waste via thermal pyrolysis. Heliyon 2025; 11:e42599. [PMID: 40034290 PMCID: PMC11875819 DOI: 10.1016/j.heliyon.2025.e42599] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/27/2024] [Revised: 01/27/2025] [Accepted: 02/09/2025] [Indexed: 03/05/2025] Open
Abstract
This research studies the potentiality of recovering alternative fuel from the pyrolysis of syringe waste (SW) and saline bottle waste (SBW). Plastic-based medical wastes can cause severe environmental and human health damage if not properly managed. Lab-scale experiments were conducted in a batch-type fixed-bed reactor by fluctuating the temperature within the 0-600°C range at an interval of 50°C. The effect of temperature on product yield has been investigated. Various properties of pyrolytic oil extracted from SW and SBW, such as density, kinematic viscosity, pour point, boiling point, and cloud point were measured. The respective values were in the range of 726-758 kg/m3, 3.19 to 4.75 cSt, -12 to -16°C, 86-95°C, -2 to -5°C and GCV was around 42-44 MJ/kg. The GCV of pyrolytic char was around 42-43 MJ/kg. GC-MS and FT-IR tests suggested the presence of higher amounts of alcohols and organosilicons in pyrolytic oils, which evolved from SW and SBW, respectively. TGA-DTG curve indicated the thermal fracture range of SW and SBW pyrolytic oil was 50-280°C. Oil and char obtained in this study can be used as alternative fuel or chemical feedstock in different industries after some treatment. Results also showed that the properties are like low-grade liquid fuels and high-grade solid fuels. During COVID-19 and post-pandemic, a large amount of clinical waste has been used, and thus, it has become colossal waste. Pyrolysis of such waste (syringe/saline bottle) can reduce environmental contamination to a degree as well as be a substitute source of energy.
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Affiliation(s)
- Adnan Abedeen
- Institute of Environment and Power Technology, Khulna University of Engineering & Technology, Khulna, 9203, Bangladesh
| | - Md. Shameem Hossain
- Department of Energy Science and Engineering, Khulna University of Engineering & Technology, Khulna, 9203, Bangladesh
| | - A. N. M. Mizanur Rahman
- Department of Mechanical Engineering, Khulna University of Engineering & Technology, Khulna, 9203, Bangladesh
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Lin Z, Liu J, Cai H, Evrendilek F, Zhu C, Liang F, Huang W, Li W, He C, Yang C, Yang Z, Zhong S, Xie W, He Y. Actionable insights into hazard mitigation of typical 3D printing waste via pyrolysis. JOURNAL OF HAZARDOUS MATERIALS 2023; 460:132414. [PMID: 37677970 DOI: 10.1016/j.jhazmat.2023.132414] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/16/2023] [Revised: 08/17/2023] [Accepted: 08/24/2023] [Indexed: 09/09/2023]
Abstract
3D printing waste (3DPW) contains hazardous substances, such as photosensitizers and pigments, and may cause environmental pollution when improperly disposed of. Pyrolysis treatment can reduce hazards and turn waste into useful resources. This study coupled thermogravimetric (TG), TG-Fourier transform infrared spectroscopy-gas chromatography/mass spectrometry, and rapid pyrolysis gas chromatography/mass spectrometry analysis to evaluate the pyrolytic reaction mechanisms, products, and possible decomposition pathways of the three typical 3DPW of photosensitive resin waste (PRW), polyamide waste (PAW), and polycaprolactone waste (PCLW). The main degradation stages of the typical 3DPW occurred at 320-580 °C. The most appropriate reaction mechanisms of PRW, PAW and PCLW were D1, A1.2 and A1.5, respectively. The main pyrolysis processes were the decomposition of the complex organic polymers of PRW, the breaking of the NH-CH2 bond and dehydration of -CO-NH- of PAW, and the breaking and reorganization of the molecular chains of PCLW, mainly resulting in toluene (C7H8), undecylenitrile (C11H21N), tetrahydrofuran (C4H8O), respectively. Unlike the slow pyrolysis, the rapid pyrolysis produced volatiles consisting mainly of phenol, 4,4'-(1-methylethylidene)bis- (C15H16O2) for PRW; 1,10-dicyanodecane (C12H20N2) for PAW; and ɛ-caprolactone (C6H10O2) for PCLW. These pyrolysis products hold great potential for applications. The findings of the study offer actionable insights into the hazard reduction and resource recovery of 3D printing waste.
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Affiliation(s)
- Ziting Lin
- School of Environmental Science and Engineering, Guangdong University of Technology, Guangzhou 510006, China
| | - Jingyong Liu
- School of Environmental Science and Engineering, Guangdong University of Technology, Guangzhou 510006, China.
| | - Haiming Cai
- School of Environment and Energy, South China University of Technology, Guangzhou 510006, China
| | - Fatih Evrendilek
- Department of Electrical & Computer Engineering, College of Engineering, Boston University, Boston, MA 02215, United States
| | - Chuanghai Zhu
- School of Environmental Science and Engineering, Guangdong University of Technology, Guangzhou 510006, China
| | - Fanjin Liang
- School of Environmental Science and Engineering, Guangdong University of Technology, Guangzhou 510006, China
| | - Wenxiao Huang
- Key Laboratory of Radioactive and Rare Scattered Minerals, Ministry of Natural Resources, Guangdong Provincial Institute of Mining Applications, Guangdong 512026, China
| | - Weixin Li
- Key Laboratory of Radioactive and Rare Scattered Minerals, Ministry of Natural Resources, Guangdong Provincial Institute of Mining Applications, Guangdong 512026, China
| | - Chao He
- Faculty of Engineering and Natural Sciences, Tampere University, Korkeakoulunkatu 8, 33720 Tampere, Finland
| | - Chunxiao Yang
- School of Analysis and Test Center, Guangdong University of Technology, Guangzhou 510006, China
| | - Zuoyi Yang
- School of Environmental Science and Engineering, Guangdong University of Technology, Guangzhou 510006, China
| | - Sheng Zhong
- School of Environmental Science and Engineering, Guangdong University of Technology, Guangzhou 510006, China
| | - Wuming Xie
- School of Environmental Science and Engineering, Guangdong University of Technology, Guangzhou 510006, China
| | - Yao He
- School of Environmental Science and Engineering, Guangdong University of Technology, Guangzhou 510006, China
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Chen Z, Chen Z, Liu J, Zhuang P, Evrendilek F, Huang S, Chen T, Xie W, He Y, Sun S. Optimizing co-combustion synergy of soil remediation biomass and pulverized coal toward energetic and gas-to-ash pollution controls. THE SCIENCE OF THE TOTAL ENVIRONMENT 2023; 857:159585. [PMID: 36272484 DOI: 10.1016/j.scitotenv.2022.159585] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/16/2022] [Revised: 09/23/2022] [Accepted: 10/16/2022] [Indexed: 06/16/2023]
Abstract
The co-combustion synergy of post-phytoremediation biomass may be optimized to cultivate a variety of benefits from reducing dependence on fossil fuels to stabilizing heavy metals in a small quantity of ash. This study characterized the thermo-kinetic parameters, gas-to-ash products, and energetically and environmentally optimal conditions for the co-combustions of aboveground (PG-A) and belowground (PG-B) biomass of Pfaffia glomerata (PG) with pulverized coal (PC). The mono-combustions of PG-A and PG-B involved the decompositions of cellulose and hemicellulose in the range of 162-400 °C and of lignin in the range of 400-600 °C. PG improved the combustion performance of PC, with the blends of 30 % PG-A and 70 % (PAC37) and 10 % PG-B and 90 % PC (PBC19) exhibiting the strongest synergy. Both PG-A and PG-B interacted with PC in the range of 160-440 °C, while PC positively affected PG in the range of 440-600 °C. PC decreased the apparent activation energy (Eα) of PG, with PBC19 having the lowest Eα value (107.85 kJ/mol). The reaction order models (Fn) best elucidated the co-combustion mechanisms of the main stages. Adding >50 % PC reduced the alkali metal content of PG, prevented the slagging and fouling depositions, and mitigated the Cd and Zn leaching toxicity. The functional groups, volatiles, and N- and S-containing gases fell with PAC37 and PBC19, while CO2 emission rose. Energetically and environmentally multiple objectives for the operational conditions were optimized via artificial neural networks. Our study presents controls over the co-circularity and co-combustion of the soil remediation plant and coal.
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Affiliation(s)
- Zhibin Chen
- School of Environmental Science and Engineering, Guangdong University of Technology, Guangzhou 510006, China
| | - Zhiliang Chen
- Guangdong Engineering Technology Research Center of Heavy Metal Pollution Control and Restoration in Farmland Soil, South China Institute of Environmental Sciences, Ministry of Ecology and Environment, Guangzhou 510275, China
| | - Jingyong Liu
- School of Environmental Science and Engineering, Guangdong University of Technology, Guangzhou 510006, China.
| | - Ping Zhuang
- Guangdong Provincial Key Laboratory of Applied Botany, Key Laboratory of Vegetation Restoration and Management of Degraded Ecosystems, South China Botanical Garden, Chinese Academy of Sciences, Guangzhou 510650, China
| | - Fatih Evrendilek
- Department of Environmental Engineering, Bolu Abant Izzet Baysal University, Bolu 14052, Turkey
| | - Shengzheng Huang
- School of Environmental Science and Engineering, Guangdong University of Technology, Guangzhou 510006, China
| | - Tao Chen
- SCNU Environmental Research Institute, Guangdong Provincial Key Laboratory of Chemical Pollution and Environmental Safety, MOE Key Laboratory of Theoretical Chemistry of Environment, South China Normal University, Guangzhou 510006, China.
| | - Wuming Xie
- School of Environmental Science and Engineering, Guangdong University of Technology, Guangzhou 510006, China
| | - Yao He
- School of Environmental Science and Engineering, Guangdong University of Technology, Guangzhou 510006, China
| | - Shuiyu Sun
- School of Environmental Science and Engineering, Guangdong University of Technology, Guangzhou 510006, China
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Gullifa G, Barone L, Papa E, Materazzi S, Risoluti R. On-Line Thermally Induced Evolved Gas Analysis: An Update-Part 2: EGA-FTIR. Molecules 2022; 27:8926. [PMID: 36558054 PMCID: PMC9788466 DOI: 10.3390/molecules27248926] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/27/2022] [Revised: 12/11/2022] [Accepted: 12/12/2022] [Indexed: 12/23/2022] Open
Abstract
The on-line thermally induced evolved gas analysis (OLTI-EGA) is widely applied in many different fields. Aimed to update the applications, our group has systematically collected and published examples of EGA characterizations. Following the recently published review on EGA-MS applications, this second part reviews the latest applications of Evolved Gas Analysis performed by on-line coupling heating devices to infrared spectrometers (EGA-FTIR). The selected 2019, 2020, 2021 and early 2022 references are collected and briefly described in this review; these are useful to help researchers to easily find applications that are sometimes difficult to locate.
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Affiliation(s)
| | | | | | - Stefano Materazzi
- Department of Chemistry, “Sapienza” Università di Roma, 00185 Rome, Italy
| | - Roberta Risoluti
- Department of Chemistry, “Sapienza” Università di Roma, 00185 Rome, Italy
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Tian L, Li R, Sun Y, Zou J, Liu S, Ma P, Tao H, Qing C, Li C, Yellezuome D, Cai J. Insight into derivative Weibull mixture model in describing simulated distributed activation energy model and distillers dried grains with solubles pyrolysis processes. WASTE MANAGEMENT (NEW YORK, N.Y.) 2022; 153:219-228. [PMID: 36116216 DOI: 10.1016/j.wasman.2022.09.010] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/16/2022] [Revised: 08/15/2022] [Accepted: 09/08/2022] [Indexed: 06/15/2023]
Abstract
The kinetics of biomass pyrolysis is fundamental for exploring its mechanisms and optimizing its processes, which is helpful for designing its systems. The derivative Weibull mixture model was proposed for kinetic description of the simulated distribution energy model (DAEM) processes and distillers dried grains with solubles (DDGS) pyrolysis processes. The conversion rate data of these processes at different heating rates could be accurately described by the derivative Weibull mixture model. Moreover, the proposed model could effectively smooth the noises contained in the experimental conversion rate data of DDGS pyrolysis. The derivative Weibull mixture model separated DDGS pyrolysis reactions into several individual processes, and provided some data required for further isoconversional kinetic analysis. The predicted curves from the derivative Weibull mixture model allowed us to obtain the effective activation energies of DDGS pyrolysis, which varied significantly from 170 to 330 kJ mol-1 in the conversion range between 0.1 and 0.9.
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Affiliation(s)
- Liying Tian
- Key Laboratory of Renewable Energy Ministry of Agriculture, Henan Agricultural University, Zhengzhou 450002, China
| | - Ruotong Li
- Biomass Energy Engineering Research Center, School of Agriculture and Biology, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240, China
| | - Yilan Sun
- Biomass Energy Engineering Research Center, School of Agriculture and Biology, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240, China
| | - Jianfeng Zou
- Biomass Energy Engineering Research Center, School of Agriculture and Biology, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240, China
| | - Shengyong Liu
- Key Laboratory of Renewable Energy Ministry of Agriculture, Henan Agricultural University, Zhengzhou 450002, China.
| | - Peng Ma
- Research and Development Center of High Value Utilization of Biomass, Zhengzhou University of Technology, Zhengzhou 450044, China
| | - Hongge Tao
- Key Laboratory of Renewable Energy Ministry of Agriculture, Henan Agricultural University, Zhengzhou 450002, China
| | - Chunyao Qing
- Key Laboratory of Renewable Energy Ministry of Agriculture, Henan Agricultural University, Zhengzhou 450002, China
| | - Chong Li
- Biomass Energy Engineering Research Center, School of Agriculture and Biology, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240, China
| | - Dominic Yellezuome
- Biomass Energy Engineering Research Center, School of Agriculture and Biology, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240, China
| | - Junmeng Cai
- Biomass Energy Engineering Research Center, School of Agriculture and Biology, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240, China
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Nawaz A, Kumar P. Thermal degradation of hazardous 3-layered COVID-19 face mask through pyrolysis: Kinetic, thermodynamic, prediction modelling using ANN and volatile product characterization. J Taiwan Inst Chem Eng 2022; 139:104538. [PMID: 36193262 PMCID: PMC9518071 DOI: 10.1016/j.jtice.2022.104538] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/22/2022] [Revised: 09/15/2022] [Accepted: 09/23/2022] [Indexed: 12/30/2022]
Abstract
Nowadays, wearing a 3-layered face mask (3LFM) to protect against coronavirus illness (COVID-19) has become commonplace, resulting in massive, hazardous solid waste. Since most of them are infected with viruses, a secure way of disposal is necessary to prevent further virus spread. Pyrolysis treatment has recently developed as an effective method for disposing of such hazardous waste and consequently converting them into energy products. In this regard, the goal of the present study is to physicochemically characterize the 3LFM followed by pyrolysis in a TGA to evaluate the pyrolysis performance, kinetic, and thermodynamic parameters and in a semi-batch reactor to characterize the volatile product. Furthermore, an artificial neural network (ANN) was used to forecast thermal deterioration data. The results demonstrated a strong correlation between real and anticipated values. The study proved the relevance of the ANN model and the applicability of pyrolysis for disposing of 3LFM while simultaneously producing energy products.
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Affiliation(s)
- Ahmad Nawaz
- Department of Chemical Engineering and Technology, Indian Institute of Technology (BHU), Varanasi 221005, India
| | - Pradeep Kumar
- Department of Chemical Engineering and Technology, Indian Institute of Technology (BHU), Varanasi 221005, India
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