Nanofiltration for recovering wastewater from a specific dyeing facility

Sustainable lithium extraction from produced water: Integrating membrane pretreatment and next-generation adsorbents

With the surging demand for lithium in energy storage and electric vehicles, lithium production has become increasingly crucial to modern society. While conventional Salt Lake brines remain a primary lithium source, produced water-a byproduct of oil and gas extraction-has emerged as a promising alternative due to its considerable extraction potential. In this review, we propose an efficient and sustainable process that leverages the strengths of membrane treatment and lithium adsorption. This process combines membrane treatment as an efficient pretreatment method for produced water with adsorption as a highly selective and effective approach for subsequent lithium extraction. The review first examines conventional membrane materials, such as polysulfone and ceramics, for pretreatment, alongside key classes of lithium adsorbents, including titanium-based, manganese-based, and aluminum-based materials. It then discusses advancements and modifications in these materials, emphasizing performance enhancements for lithium recovery. Emerging material optimization strategies, such as electrochemical coupling and the development of fibrous adsorbents, are also discussed, highlighting their potential to improve efficiency and scalability. A detailed process roadmap is presented, demonstrating the integration of membrane-based pretreatment with adsorbent-based lithium recovery and underscoring the strong industrial adaptability of this approach. By providing a comprehensive analysis of material performance and process optimization, this review offers valuable insights into scalable, efficient, and sustainable solutions for lithium extraction from produced water.

Pilot scale nanofiltration membrane fabrication containing ionic co-monomers and halloysite nanotubes for textile dye filtration

Wastewater from the textile industry contains high concentrations of pollutants, so the wastewater must be treated before it is discharged. In addition, the reuse of treated wastewater should be considered from an environmental point of view, as large volumes of wastewater are produced. Since textile wastewater mainly contains dyestuffs, it must be treated effectively using environmentally friendly technologies. Membrane processes are widely used in textile wastewater treatment as they have distinct advantages over conventional wastewater treatment methods. This study reports the pilot-scale manufacturing and characterization of three different NF membranes. Three different types of membranes were fabricated. The fabricated membranes were compared through characterization by surface properties, chemical structure and morphology. Membranes were tested for pure water flux. Then the synthetic wastewater (SWW) was tested for flux and rejection. Lastly, the textile wastewater was tested. The textile wastewater flux of pure piperazine (PIP), 60% S-DADPS and 0.04% halloysite nanotubes (HNTs) were 22.42, 79.58 and 40.06 L m^-2 h^-1. It has been proven that the 60% s-DADPS membrane provides up to four times improvement in wastewater flux and simultaneously. In addition, NF membranes produced using HNT and sDADPS on a pilot scale have brought innovation to the literature with the good results obtained.

Halloysite nanotube blended nanocomposite ultrafiltration membranes for reactive dye removal

In this paper, ultrafiltration (UF) flat sheet membranes were manufactured by introducing two diverse halloysite nanotubes (HNT) size (5 μm and 63 μm) and five different (0, 0.63, 1.88, 3.13, 6.30 wt %) ratios by wet phase inversion. Some characterization methods which are contact angle, zeta potential, viscosity, scanning electron microscopy (SEM) and Young's modulus measurements were used for ultrafiltration membranes. Synthetic dye waters which were Setazol Red and Reactive Orange were used for filtration performance tests. These dye solutions were filtered in three different pH conditions and three different temperature conditions for pH and temperature resistance to understand how flux and removal efficiency change. The best water permeability results were obtained as 190.5 LMH and 192 LMH, for halloysite nanotubes (HNT) sizes of 5 μm and 63 μm respectively. The best water and dye performance of UF membrane contains 1.88% w/w ratio of HNT, which showed increased water flux and dye flux of membranes according to different HNT concentrations including ultrafiltration membranes.

Bioaccumulation and toxicity of 2-naphthalene sulfonate: an intermediate compound used in textile industry

The aromatic compounds substituted with sulfonate groups, being xenobiotic, resist biodegradation in the environment and tend to accumulate up to toxic levels. The hydrophilic sulfonated group makes these compounds highly water soluble and they tend to pass through water-treatment plants. The release of untreated effluents from these industries results in pollution of water bodies affecting aquatic fauna. Thus, the toxicity regarding these compounds is of major concern. The 2-naphthalene sulfonate is a sulfonated aromatic compound being widely used in textile industries. Being non-biodegradable concern regarding its toxicity has risen. Thus in the light of above facts, the present study was undertaken to determine the toxicity of 2-naphthalene sulfonate in blood cells of Channa punctatus. For this, LD₅₀ was determined and after selection of sublethal doses oxidative stress, genotoxicity and bioaccumulation were studied. For oxidative stress determination, biochemical markers such as malondialdehyde content and activities of superoxide dismutase, catalase, and glutathione-S-transferase were studied. Genotoxicity was studied using comet and micronucleus assay. Significant increase in oxidative stress and DNA damage in the exposed groups as compared to control group (P ≤ 0.05) was observed till 96 h. However, decreased values of all the studied parameters at 720 h (30 days) indicate repair capacity of fish. Further, the bio accumulative potential of 2-naphthalene sulfonate was assessed in blood plasma using high-performance liquid chromatography. The study revealed the toxic potential of 2-naphthalene sulfonate to aquatic organisms thus stressed on the need for the implementation of stringent policies regarding the management of such toxic compounds.

Phosphate Mine Tailing Recycling in Membrane Filter Manufacturing: Microstructure and Filtration Suitability

Ceramic membrane filters based on industrial by-products can be considered to be a valorization alternative of phosphate mine tailings, even more so if these ceramic membranes are used in the industrial wastewater treatment due to their good mechanical, chemical, and thermal resistance. The depollution of textile industry rejections with this method has not been studied in detail previously. In this work, ceramic membrane filters have been manufactured from natural clay and phosphate mine tailings (phosphate sludge). Blends of the abovementioned materials with a pore-forming agent (sawdust, up to 20 wt. %) were investigated in the range 900–1100 °C using thermal analysis, X-ray diffraction, scanning electron microscopy, and mercury porosimetry. Ceramic properties were measured as a function of firing temperature and sawdust addition. Filtration tests were carried out on samples with advantageous properties. The results showed that gehlenite together with diopside neoformed from lime decomposed carbonates and breakdown products of clay minerals, while calcium phosphate derived from partial decomposition of fluorapatite. Both quartz and fluorapatite resisted heating. The results of the experimental design showed that the variations of physical properties versus processing factors were well described by the polynomial model. Filtration results are quite interesting, allowing these membranes to be used in industrial effluent treatment.

Toxicity evaluation of textile effluents and role of native soil bacterium in biodegradation of a textile dye

Water pollution caused by the discharge of hazardous textile effluents is a serious environmental problem worldwide. In order to assess the pollution level of the textile effluents, various physico-chemical parameters were analyzed in the textile wastewater and agricultural soil irrigated with the wastewater (contaminated soil) using atomic absorption spectrophotometer and gas chromatography-mass spectrometry (GC-MS) analysis that demonstrated the presence of several toxic heavy metals (Ni, Cu, Cr, Pb, Cd, and Zn) and a large number of organic compounds. Further, in order to get a comprehensive idea about the toxicity exerted by the textile effluent, mung bean seed germination test was performed that indicated the reduction in percent seed germination and radicle-plumule growth. The culturable microbial populations were also enumerated and found to be significantly lower in the wastewater and contaminated soil than the ground water irrigated soil, thus indicating the biotic homogenization of indigenous microflora. Therefore, the study was aimed to develop a cost effective and ecofriendly method of textile waste treatment using native soil bacterium, identified as Arthrobacter soli BS5 by 16S rDNA sequencing that showed remarkable ability to degrade a textile dye reactive black 5 with maximum degradation of 98% at 37 °C and pH in the range of 5-9 after 120 h of incubation.

Copper-Coated Cellulose-Based Water Filters for Virus Retention

Despite recent efforts in modernization of water treatment facilities, the problem of access to healthy drinking water for hundreds of millions of people has still not been solved. A water filter based on Cu-coated nanofibrillated cellulose with controlled porosity was prepared by the "paper-making" method. We have optimized the proper mass and ratio of functionalized and pure nanofibrillated cellulose for the preparation of the filter. MS2 bacteriophages were used to model human pathogenic virions. We tested our filter material in batch experiments and the fixed filters in flow experiments. The fabricated Cu-coated nanofibrillated cellulose filters were characterized by scanning electron microscopy, X-ray diffraction, specific surface area measurement (Brunauer-Emmett-Teller), dynamic light scattering, and inductively coupled plasma mass spectroscopy. Our measurements proved that the fixation of cellulose nanofibers plays a significant role in the degree of virus retention and it greatly enhances the efficiency of the filtration. By using these functionalized water filters, we were able to achieve a virus retention of at least 5 magnitudes (5Log) at three different pH values: 5.0, 7.5, and 9.

Recovery of real dye bath wastewater using integrated membrane process: considering water recovery, membrane fouling and reuse potential of membranes

It has been recognized by the whole world that textile industry which produce large amounts of wastewater with strong color and toxic organic compounds is a major problematical industry requiring effective treatment solutions. In this study, reverse osmosis (RO) membranes were tested on biologically treated real dye bath wastewater with and without pretreatment by nanofiltration (NF) membrane to recovery. Also membrane fouling and reuse potential of membranes were investigated by multiple filtrations. Obtained results showed that only NF is not suitable to produce enough quality to reuse the wastewater in a textile industry as process water while RO provide successfully enough permeate quality. The results recommend that integrated NF/RO membrane process is able to reduce membrane fouling and allow long-term operation for real dye bath wastewater.

Photoassisted Electrochemical Treatment of Azo and Phtalocyanine Reactive Dyes in the Presence of Surfactants

An electrochemical treatment (EC) was applied at different intensities to degrade the chromophoric groups of dyes C.I. Reactive Black 5 (RB5) and C.I. Reactive Blue 7 (Rb7) until uncolored species were obtained. Decolorization rate constants of the azo dye RB5 were higher than the phtalocyanine Rb7 ones. In addition, the EC treatment was more efficient at higher intensities, but these conditions significantly increased the generation of undesirable by-products such as chloroform. The combination of EC with UV irradiation (UVEC) drastically minimized the generation of chloroform. The photo-assisted electrochemical treatment was also able to achieve decolorization values of 99%. Finally, mixtures of dyes and surfactants were treated by EC and UVEC. In the presence of surfactants, the decolorization kinetic of dyes was slowed due to the competitive reactions of surfactants degradation. Both methods achieved total decolorization and in both cases, the generation of haloforms was negligible.

Remediation of textile effluents by membrane based treatment techniques: a state of the art review

The textile industries hold an important position in the global industrial arena because of their undeniable contributions to basic human needs satisfaction and to the world economy. These industries are however major consumers of water, dyes and other toxic chemicals. The effluents generated from each processing step comprise substantial quantities of unutilized resources. The effluents if discharged without prior treatment become potential sources of pollution due to their several deleterious effects on the environment. The treatment of heterogeneous textile effluents therefore demands the application of environmentally benign technology with appreciable quality water reclamation potential. These features can be observed in various innovative membrane based techniques. The present review paper thus elucidates the contributions of membrane technology towards textile effluent treatment and unexhausted raw materials recovery. The reuse possibilities of water recovered through membrane based techniques, such as ultrafiltration and nanofiltration in primary dye houses or auxiliary rinse vats have also been explored. Advantages and bottlenecks, such as membrane fouling associated with each of these techniques have also been highlighted. Additionally, several pragmatic models simulating transport mechanism across membranes have been documented. Finally, various accounts dealing with techno-economic evaluation of these membrane based textile wastewater treatment processes have been provided.

Valorization of Waste Obtained from Oil Extraction in Moringa Oleifera Seeds: Coagulation of Reactive Dyes in Textile Effluents

Moringa oleifera seeds contain about 40% of highly valued oil due to its wide range of applications, from nutritional issues to cosmetics or biodiesel production. The extraction of Moringa oil generates a waste (65%-75% of seeds weight) which contains a water soluble protein able to be used either in drinking water clarification or wastewater treatment. In this paper, the waste of Moringa oleifera extraction was used as coagulant to remove five reactive dyes from synthetic textile effluents. This waste constitutes a natural coagulant which was demonstrated to be effective for the treatment of industrial reactive dyestuff effluents, characterized by alkaline pH, high NaCl content and hydrolyzed dyes. The coagulation yield increased at high NaCl concentration, whereas the pH did not show any significant effect on dye removal. Moringa oleifera showed better results for dye removal than the conventional treatment of coagulation-flocculation with FeCl₃ and polyelectrolyte. Treated water can be reused in new dyeing processes of cotton fabrics with high quality results.

Nanoscale materials and their use in water contaminants removal-a review

Water scarcity is being recognized as a present and future threat to human activity and as a consequence water purification technologies are gaining major attention worldwide. Nanotechnology has many successful applications in different fields but recently its application for water and wastewater treatment has emerged as a fast-developing, promising area. This review highlights the recent advances on the development of nanoscale materials and processes for treatment of surface water, groundwater and industrial wastewater that are contaminated by toxic metals, organic and inorganic compounds, bacteria and viruses. In addition, the toxic potential of engineered nanomaterials for human health and the environment will also be discussed.

Study of the behaviour of different NF membranes for the reclamation of a secondary textile effluent in rinsing processes

More demanding legal regulations for the wastewater disposal and water scarcity make necessary wastewater reuse in the industry. In particular, textile industry generates large amounts of wastewater with a high concentration of pollutants. Even though present biological or physical-chemical treatments are broadly in place, the quality of the final effluent is not good enough to allow its direct reuse. Consequently, a complementary membrane process is required in order to improve wastewater characteristics. In this work, six NF membranes were tested at different volume concentration factors in order to select the most appropriate one. The main studied criteria were the permeate quality for its reuse in the textile processes and the minimum membrane fouling effect. The different results obtained for the tested membranes were explained by membrane characterization parameters as contact angle, roughness and size exclusion. Taking these factors into consideration, TFC-SR2 has shown the overall best results because of the high permeate flux and the minimum fouling (in terms of the normalised flux reduction).

Comparison of tertiary treatment by nanofiltration and reverse osmosis for water reuse in denim textile industry

The wastewaters resulting from different baths of a dyeing factory specialized in denim fabric are collected and treated by an activated sludge plant. This study investigated the coupling of activated sludge treatment with either nanofiltration (NF) or reverse osmosis (RO) to recycle water and reuse it in the process. We first conducted NF experiments with a HL membrane in different configurations: dead end and cross-flow for flat sheets and also in spiral wound form. Results on water permeation and salt rejection show that performances are configuration dependent. Then, for the study of the NF/RO textile wastewater treatment, experiments were conducted with spiral wound membranes in order to be closest to the industrial configuration. After analyzing the removal efficiencies of suspended solids and chemical oxygen demand (COD) of the treatment plant, we conducted NF experiments using an HL2514TF spiral wound membrane preceded by ultrafiltration (UF) treatment. We used as well an RO membrane (AG2514TF) to compare performances in water yield and quality for the same pumping costs. The results show that NF allows higher yield, while respecting the Tunisian standard of water reuse (COD<90 mg L(-1)). Above 9bar, the TDS rejection reaches 60% and the hardness is lower than the factory constraint (100 mg L(-1) CaCO(3)), allowing the reuse of the water in the process.

Integration of nanofiltration and biological degradation of textile wastewater containing azo dye

The anaerobic biological azo dyes reduction process was successfully applied to decolourization of the concentrates from the nanofiltration treatment of real textile effluents. The anaerobic phase was followed by aerobic oxidation aimed at the destruction of the aromatic amine released from azo dye. In the first experiment sequential batch reactor (SBR) combining both the anaerobic and aerobic phase in one unit was used. In the second one the anaerobic stage was separated from the aerobic one. The anaerobic phase fulfilled its aim (decolourization) in both systems (over 90%). In opposite, the aromatic amine was completely degraded in the aerobic reactor (two-sludge system), whereas the orthanilic acid was not degraded (during the aerobic phase) in SBR reactor. The COD reduction was also higher in the two-sludge system than in SBR.

Nanotechnology and water treatment: applications and emerging opportunities

Nanotechnology, the engineering and art of manipulating matter at the nanoscale (1-100 nm), offers the potential of novel nanomaterials for treatment of surface water, groundwater, and wastewater contaminated by toxic metal ions, organic and inorganic solutes, and microorganisms. Due to their unique activity toward recalcitrant contaminants and application flexibility, many nanomaterials are under active research and development. Accordingly, literature about current research on different nanomaterials (nanostructured catalytic membranes, nanosorbents, nanocatalysts, and bioactive nanoparticles) and their application in water treatment, purification and disinfection is reviewed in this article. Moreover, knowledge regarding toxicological effects of engineered nanomaterials on humans and the environment is presented.