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Kujawska A, Kujawski W, Capała W, Kiełkowska U, Plesnar M, Kujawa J. Influence of Process Parameters on the Efficiency of Pervaporation Pilot ECO-001 Plant for Raw Ethanol Dehydration. MEMBRANES 2024; 14:90. [PMID: 38668118 PMCID: PMC11052157 DOI: 10.3390/membranes14040090] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/29/2024] [Revised: 04/07/2024] [Accepted: 04/11/2024] [Indexed: 04/28/2024]
Abstract
Pervaporation is a membrane-based process used for the separation of liquid mixtures. As this membrane process is governed by the differences in the sorption and diffusivities of separated components, close boiling mixtures and azeotropic mixtures can effectively be separated. The dehydration of ethanol is the most common application of hydrophilic pervaporation. The pilot scale properties of hydrophilic composite poly(vinyl alcohol) PVA membrane (PERVAPTM 2200) in contact with wet raw bioethanol are presented. The wet raw bioethanol was composed of ethanol (82.4-89.6 wt%), water (5.9-8.5 wt%), methanol (2.3-6.9 wt%), cyclohexane (0.2-2.4 wt%), higher alcohols (0.2-1.3 wt%), and acetaldehyde (0.004-0.030 wt%). All experiments were performed using a SULZER ECO-001 plant equipped with a 1.5 m2 membrane module. The efficiency of the dehydration process (i.e., membrane selectivity, permeate flux, degree of dehydration) was discussed as a function of the following parameters: the feed temperature, the feed composition, and the feed flow rate through the module. It was found that the low feed flow rate influenced the dehydration efficiency as the enthalpy of evaporation caused a high temperature drop in the module (around 25 °C at a feed flow rate equal to 5 kg h-1). The separation coefficient during pervaporation was in the range of 600-1200, depending on the feed composition. The increase in temperature augmented the permeation flux and shortened the time needed to reach the assumed level of dehydration. It was revealed that dehydration by pervaporation using ECO-001 pilot plant is an efficient process, allowing also to investigate the influence of various parameters on the process efficiency.
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Affiliation(s)
- Anna Kujawska
- Faculty of Chemistry, Nicolaus Copernicus University in Toruń, 7 Gagarina Street, 87-100 Toruń, Poland (U.K.)
| | - Wojciech Kujawski
- Faculty of Chemistry, Nicolaus Copernicus University in Toruń, 7 Gagarina Street, 87-100 Toruń, Poland (U.K.)
| | - Wiesław Capała
- Łukasiewicz Industrial Chemistry Institute, 8 Rydygiera Street, 01-793 Warszawa, Poland; (W.C.)
| | - Urszula Kiełkowska
- Faculty of Chemistry, Nicolaus Copernicus University in Toruń, 7 Gagarina Street, 87-100 Toruń, Poland (U.K.)
| | - Marek Plesnar
- Łukasiewicz Industrial Chemistry Institute, 8 Rydygiera Street, 01-793 Warszawa, Poland; (W.C.)
| | - Joanna Kujawa
- Faculty of Chemistry, Nicolaus Copernicus University in Toruń, 7 Gagarina Street, 87-100 Toruń, Poland (U.K.)
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Hydroxyl-functionalized ultra-thin graphitic-carbon-nitrite nanosheets-accommodated polyvinyl alcohol membrane for pervaporation of isopropanol/water mixture. J Taiwan Inst Chem Eng 2022. [DOI: 10.1016/j.jtice.2021.10.026] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/02/2023]
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Low-Temperature Hydrophilic Pervaporation of Lactic Acid Esterification Reaction Media. MEMBRANES 2022; 12:membranes12010096. [PMID: 35054622 PMCID: PMC8777816 DOI: 10.3390/membranes12010096] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 12/12/2021] [Revised: 12/30/2021] [Accepted: 01/14/2022] [Indexed: 02/04/2023]
Abstract
Esterification reactions show a limited conversion due to the presence of water, which favors the opposite reaction. The removal of water from the reaction mixture increases the production of the ester. Pervaporation is an effective dehydration technique, usually applied to binary mixtures. The effect on pervaporation of a reactive multicomponent system involving water, ethanol, ethyl lactate and lactic acid with high acid concentration (13.5 wt. %) at relatively low temperatures (40–80 °C) was studied. Three hydrophilic membranes mainly fabricated for dehydration purposes from Sulzer Chemtech were used, i.e., PERVAP™ 3100, PERVAP™ 2216 and PERVAP™ 1131. The last one revealed as the most suitable for the application and it was further characterized with binary and ternary solutions. The membrane showed high affinity for the lactic acid. The acid permeation played a key role in the water/ethanol and water/ethyl lactate selectivity. Lactic acid permeates and crystalizes in the permeate side of the membrane at very low water concentration (below 2 wt. %), causing a drop in flux and membrane selectivity. Ethyl lactate is responsible of the loss of integrity of the membranes.
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Wang Z, Zhao P, Wu J, Gao J, Zhang L, Xu D. ZIF-8-porous ionic liquids for the extraction of 2,2,3,3-tetrafluoro-1-propanol and water mixture. NEW J CHEM 2021. [DOI: 10.1039/d1nj01053k] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/14/2022]
Abstract
Porous ionic liquids were employed for the extraction of TFP and water via a unique liquid porous structure and intermolecular interaction.
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Affiliation(s)
- Zenghui Wang
- College of Chemical and Biological Engineering
- Shandong University of Science and Technology
- Qingdao 266590
- China
| | - Pingping Zhao
- College of Chemical and Biological Engineering
- Shandong University of Science and Technology
- Qingdao 266590
- China
- Shandong Key Laboratory of Biochemical Analysis
| | - Jimin Wu
- College of Chemical and Biological Engineering
- Shandong University of Science and Technology
- Qingdao 266590
- China
| | - Jun Gao
- College of Chemical and Biological Engineering
- Shandong University of Science and Technology
- Qingdao 266590
- China
| | - Lianzheng Zhang
- College of Chemical and Biological Engineering
- Shandong University of Science and Technology
- Qingdao 266590
- China
| | - Dongmei Xu
- College of Chemical and Biological Engineering
- Shandong University of Science and Technology
- Qingdao 266590
- China
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Esmaeili A, Kirk DW. Water removal in the alkaline electrochemical valorization of glycerol by pervaporation. Sep Purif Technol 2020. [DOI: 10.1016/j.seppur.2020.116943] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/27/2022]
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The Impact of Reactive Ionic Liquids Addition on the Physicochemical and Sorption Properties of Poly(Vinyl Alcohol)-Based Films. Polymers (Basel) 2020; 12:polym12091958. [PMID: 32872455 PMCID: PMC7565177 DOI: 10.3390/polym12091958] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/10/2020] [Revised: 08/24/2020] [Accepted: 08/28/2020] [Indexed: 12/02/2022] Open
Abstract
A new type of hybrid polymeric-based film containing 1-(1,3-diethoxy-1,3-dioxopropan-2-ylo)-3-methylimidazolium bromide (RIL1_Br) and 1-(2-etoxy-2-oxoethyl)-3-methylimidazolium bromide (RIL2_Br) reactive ionic liquids was elaborated. Poly(vinyl alcohol) (PVA)-based films with 9–33 wt % of RILs were subsequently characterized using Fourier transform infrared spectroscopy with attenuated total reflectance (FTIR-ATR), scanning electron microscopy (SEM), atomic force microscopy (AFM), thermogravimetric analysis (TGA) and TGA-FTIR. PVA-RIL films were also studied in tensile tests, contact angle and sorption measurements. RIL incorporation enhanced thermal and mechanical stability of PVA membranes due to the hydrogen bonds between RILs and polymer chains. Membrane swelling behavior in water (H2O), ethanol (EtOH), and propan-2-ol (IPA) and the kinetics of water sorption process revealed that PVA-RILs membranes possess the highest affinity towards water. It was pointed out that both the RIL type and the RIL amount in the polymer matrix have significant influence on the membrane swelling behavior and the water sorption kinetics.
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Shen WC, Chien IL. Energy-efficient design of extraction-distillation process for 2,2,3,3-tetrafluoro-1-propanol/water separation with thermodynamically verified liquid-liquid and vapor-liquid equilibrium behaviors. Sep Purif Technol 2020. [DOI: 10.1016/j.seppur.2019.116447] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/25/2022]
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Knozowska K, Li G, Kujawski W, Kujawa J. Novel heterogeneous membranes for enhanced separation in organic-organic pervaporation. J Memb Sci 2020. [DOI: 10.1016/j.memsci.2020.117814] [Citation(s) in RCA: 18] [Impact Index Per Article: 3.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/13/2022]
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Sajjad Z, Gilani MA, Nizami AS, Bilad MR, Khan AL. Development of novel hydrophilic ionic liquid membranes for the recovery of biobutanol through pervaporation. JOURNAL OF ENVIRONMENTAL MANAGEMENT 2019; 251:109618. [PMID: 31563603 DOI: 10.1016/j.jenvman.2019.109618] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 04/27/2019] [Revised: 09/10/2019] [Accepted: 09/21/2019] [Indexed: 06/10/2023]
Abstract
This paper aims to develop novel hydrophilic ionic liquid membranes using pervaporation for the recovery of biobutanol. Multiple polyvinyl alcohol (PVA) membranes based on three commercial ionic liquids with different loading were prepared for various experimental trials. The ionic liquids selected for the study include tributyl (tetradecyl) phosphonium chloride ([TBTDP][Cl]), tetrabutyl phosphonium bromide ([TBP][Br]) and tributyl methyl phosphonium methylsulphate ([TBMP][MS]). The synthesized membranes were characterized and tested in a custom-built pervaporation set-up. All ionic liquid membranes showed better results with total flux of 1.58 kg/m2h, 1.43 kg/m2h, 1.38 kg/m2h at 30% loading of [TBP][Br], [TBMP][MS] and [TBTDP][Cl] respectively. The comparison of ionic liquid membranes revealed that by incorporating [TBMP]MS to PVA matrix resulted in a maximum separation factor of 147 at 30 wt% loading combined with a relatively higher total flux of 1.43 kg/m2h. Density functional theory (DFT) calculations were also carried out to evaluate the experimental observations along with theoretical studies. The improved permeation properties make these phosphonium based ionic liquid a promising additive in PVA matrix for butanol-water separation under varying temperature conditions.
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Affiliation(s)
- Zabia Sajjad
- Department of Chemical Engineering, COMSATS University Islamabad, Lahore Campus, Pakistan
| | - Mazhar Amjad Gilani
- Department of Chemistry, COMSATS University Islamabad, Lahore Campus, Pakistan
| | - Abdul-Sattar Nizami
- Center of Excellence in Environmental Studies (CEES), King Abdulaziz University, Jeddah, Saudi Arabia
| | - Muhammad Roil Bilad
- Chemical Engineering Department, Universiti Teknologi PETRONAS, Bandar Seri Iskandar, 32610 8, Perak, Malaysia
| | - Asim Laeeq Khan
- Department of Chemical Engineering, COMSATS University Islamabad, Lahore Campus, Pakistan.
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Lin YF, Ho JC, Andrew Lin KY, Tung KL, Chung TW, Lee CC. A drying-free and one-step process for the preparation of siloxane/CS mixed-matrix membranes with outstanding ethanol dehydration performances. Sep Purif Technol 2019. [DOI: 10.1016/j.seppur.2019.03.101] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/27/2022]
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Chen YT, Liao YL, Sun YM, Hu CC, Lai JY, Liu YL. Lignin as an effective agent for increasing the separation performance of crosslinked polybenzoxazine based membranes in pervaporation dehydration application. J Memb Sci 2019. [DOI: 10.1016/j.memsci.2019.02.036] [Citation(s) in RCA: 14] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022]
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Novel Composite Membranes Based on Chitosan Copolymers with Polyacrylonitrile and Polystyrene: Physicochemical Properties and Application for Pervaporation Dehydration of Tetrahydrofuran. MEMBRANES 2019; 9:membranes9030038. [PMID: 30866529 PMCID: PMC6468362 DOI: 10.3390/membranes9030038] [Citation(s) in RCA: 20] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 02/07/2019] [Revised: 02/27/2019] [Accepted: 03/02/2019] [Indexed: 11/16/2022]
Abstract
Pervaporation has been applied for tetrahydrofuran (THF) dehydration with novel composite membranes advanced by a thin selective layer composed of chitosan (CS) modified by copolymerization with vinyl monomers, acrylonitrile (AN) and styrene, in order to improve the chemical and mechanical stability of CS-based membranes. Composite membranes were developed by depositing a thin selective layer composed of CS copolymers onto a commercially-available porous support based on aromatic polysulfonamide (UPM-20®). The topography and morphology of the obtained materials were studied by atomic force microscopy (AFM), scanning electron microscopy (SEM) and X-ray diffraction analysis (XRD). Thermal properties and stability were determined by coupled evolved gas analysis (EGA-MS). Transport properties were estimated in pervaporation dehydration of THF. The effect of operating parameters for the pervaporation dehydration of THF such as feed compositions and temperatures (295, 308 and 323 K) was evaluated. It was shown that CS modification with different vinyl monomers led to a difference in physical and transport properties. The composite membrane with the thin selective layer based on CS-PAN copolymer demonstrated optimal transport properties and exhibited the highest water content in the permeate with a reasonably high permeation flux.
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Knozowska K, Kujawski W, Zatorska P, Kujawa J. Pervaporative efficiency of organic solvents separation employing hydrophilic and hydrophobic commercial polymeric membranes. J Memb Sci 2018. [DOI: 10.1016/j.memsci.2018.07.030] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
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Pulyalina A, Porotnikov D, Rudakova D, Faykov I, Chislova I, Rostovtseva V, Vinogradova L, Toikka A, Polotskaya G. Advanced membranes containing star macromolecules with C60 core for intensification of propyl acetate production. Chem Eng Res Des 2018. [DOI: 10.1016/j.cherd.2018.05.034] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/14/2022]
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Synthesis of mesoporous SiO 2 xerogel/chitosan mixed-matrix membranes for butanol dehydration. J IND ENG CHEM 2018. [DOI: 10.1016/j.jiec.2017.08.036] [Citation(s) in RCA: 13] [Impact Index Per Article: 1.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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17
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Performance of commercial composite hydrophobic membranes applied for pervaporative reclamation of acetone, butanol, and ethanol from aqueous solutions: Binary mixtures. Sep Purif Technol 2017. [DOI: 10.1016/j.seppur.2017.07.072] [Citation(s) in RCA: 24] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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Dmitrenko ME, Penkova AV, Missyul AB, Kuzminova AI, Markelov DA, Ermakov SS, Roizard D. Development and investigation of mixed-matrix PVA-fullerenol membranes for acetic acid dehydration by pervaporation. Sep Purif Technol 2017. [DOI: 10.1016/j.seppur.2017.06.061] [Citation(s) in RCA: 24] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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Roy S, Singha NR. Polymeric Nanocomposite Membranes for Next Generation Pervaporation Process: Strategies, Challenges and Future Prospects. MEMBRANES 2017; 7:membranes7030053. [PMID: 28885591 PMCID: PMC5618138 DOI: 10.3390/membranes7030053] [Citation(s) in RCA: 69] [Impact Index Per Article: 8.6] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 06/16/2017] [Revised: 08/30/2017] [Accepted: 08/31/2017] [Indexed: 11/17/2022]
Abstract
Pervaporation (PV) has been considered as one of the most active and promising areas in membrane technologies in separating close boiling or azeotropic liquid mixtures, heat sensitive biomaterials, water or organics from its mixtures that are indispensable constituents for various important chemical and bio-separations. In the PV process, the membrane plays the most pivotal role and is of paramount importance in governing the overall efficiency. This article evaluates and collaborates the current research towards the development of next generation nanomaterials (NMs) and embedded polymeric membranes with regard to its synthesis, fabrication and application strategies, challenges and future prospects.
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Affiliation(s)
- Sagar Roy
- Department of Chemistry & Environmental Science, New Jersey Institute of Technology, Newark, NJ 07102, USA.
| | - Nayan Ranjan Singha
- Advanced Polymer Laboratory, Department of Polymer Science and Technology, Government College of Engineering and Leather Technology (Post-Graduate), Kolkata-700106, West Bengal, India.
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