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Xu Y, Ye J, Song X, Yu J. Classification of Ultrafine Particles Using a Novel 3D-Printed Hydrocyclone with an Arc Inlet: Experiment and CFD Modeling. ACS OMEGA 2023; 8:998-1016. [PMID: 36643565 PMCID: PMC9835633 DOI: 10.1021/acsomega.2c06383] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 10/03/2022] [Accepted: 12/02/2022] [Indexed: 06/17/2023]
Abstract
Ultrafine particle classification can be realized using hydrocyclones with novel structures to overcome the limitations of conventional hydrocyclones with tangential inlets or cone structures. Herein, the hydrocyclones with different inlet structures and cone angles were investigated for classifying ultrafine particles. Computational fluid dynamics (CFD) simulations were performed using the Eulerian-Eulerian method, and ultrafine MnO2 powder was used as a case study. The simulation results show a fine particle (≤5 μm) removal efficiency of 0.89 and coarse particle (>5 μm) recovery efficiency of 0.99 for a hydrocyclone design combining an arc inlet and a 30° cone angle under a solid concentration of 2.5 wt %. Dynamic analysis indicated that the novel arc inlet provided a preclassification effect to reduce the misplacement of fine/coarse particles, which cannot be provided by conventional tangential or involute inlets. Furthermore, the proposed design afforded comprehensive improvement in the flow field by regulating the residence time and radial acceleration. Subsequently, a novel hydrocyclone with an arc inlet and 30° cone angle was manufactured using the three-dimensional (3D) printing technology. Experiments were conducted for classifying ultrafine MnO2 particles using the novel 3D-printed hydrocyclone and conventional hydrocyclone. The results demonstrate that the classification performance of the 3D-printed hydrocyclone was superior to that of the conventional one, in particular, the removal efficiency of fine particles from 0.719 to 0.930 using a 10 wt % feed slurry.
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2
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Effect of local erosion on the flow field and separation performance of the cyclone separator. POWDER TECHNOL 2023. [DOI: 10.1016/j.powtec.2022.118007] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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3
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Tonet F, Rosa L, Utzig J, Decker R, Meier H. Fragmentation and abrasion of solid particles in cyclones of CFB reactors: Phenomenology and kinetic model constitution. POWDER TECHNOL 2023. [DOI: 10.1016/j.powtec.2022.117995] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
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4
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Brar LS, Wasilewski M. Investigating the effects of temperature on the performance of novel cyclone separators using large-eddy simulation. POWDER TECHNOL 2022. [DOI: 10.1016/j.powtec.2022.118213] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/02/2023]
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5
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Parker MJ, Savory E, Straatman AG. Statistically accurate discrete phase modelling of particle cloud generation using Aggregate Steady Random Particle injection. POWDER TECHNOL 2022. [DOI: 10.1016/j.powtec.2022.117959] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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6
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Li W, Huang Z, Li G, Ye C. Effects of different cylinder roof structures on the vortex of cyclone separators. Sep Purif Technol 2022. [DOI: 10.1016/j.seppur.2022.121370] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/18/2022]
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7
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Qiu N, Tong L, Ma Q, Ding H, Yin S, Liu C, Wang L, Ding Y. Inclined-flow segregation characteristics of multi size particles in a moving granular bed. PARTICULATE SCIENCE AND TECHNOLOGY 2022. [DOI: 10.1080/02726351.2022.2106914] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/15/2022]
Affiliation(s)
- Nan Qiu
- School of Energy and Environmental Engineering, University of Science and Technology Beijing, Beijing, China
| | - Lige Tong
- School of Energy and Environmental Engineering, University of Science and Technology Beijing, Beijing, China
- Beijing Engineering Research Center for Energy Saving and Environmental Protection, University of Science and Technology Beijing, Beijing, China
| | - Qianwei Ma
- School of Mathematics and Physics, University of Science and Technology Beijing, Beijing, China
| | - Hongsheng Ding
- School of Mathematics and Physics, University of Science and Technology Beijing, Beijing, China
| | - Shaowu Yin
- School of Energy and Environmental Engineering, University of Science and Technology Beijing, Beijing, China
- Beijing Engineering Research Center for Energy Saving and Environmental Protection, University of Science and Technology Beijing, Beijing, China
| | - Chuanping Liu
- School of Energy and Environmental Engineering, University of Science and Technology Beijing, Beijing, China
- Beijing Engineering Research Center for Energy Saving and Environmental Protection, University of Science and Technology Beijing, Beijing, China
| | - Li Wang
- School of Energy and Environmental Engineering, University of Science and Technology Beijing, Beijing, China
- Beijing Engineering Research Center for Energy Saving and Environmental Protection, University of Science and Technology Beijing, Beijing, China
| | - Yulong Ding
- Birmingham Centre for Energy Storage and School of Chemical Engineering, University of Birmingham, Birmingham, UK
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8
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Peculiarities of particle motion inside cyclone separator by using LES-DRW model. Chem Eng Res Des 2022. [DOI: 10.1016/j.cherd.2022.05.053] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/18/2022]
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9
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Chen J, Jiang Z, Yang B, Wang Y, Zeng F. Effect of inlet area on the performance of a two-stage cyclone separator. Chin J Chem Eng 2022. [DOI: 10.1016/j.cjche.2021.06.003] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/03/2022]
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10
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Mohammadkhani A, Ahmadi B, Xiong Q. A numerical study on pressure drop and separation efficiency of a new swirl tube cleaner. ADV POWDER TECHNOL 2022. [DOI: 10.1016/j.apt.2022.103471] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/01/2022]
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11
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The effect of arrangement in multi-cyclone filters on performance and the uniformity of fluid and particle flow distribution. POWDER TECHNOL 2022. [DOI: 10.1016/j.powtec.2022.117191] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/20/2022]
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12
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Mendes FQ, Noriler D. Numerical prediction of cyclone efficiency curve using an Eulerian-Eulerian approach. ADV POWDER TECHNOL 2022. [DOI: 10.1016/j.apt.2021.10.032] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/01/2022]
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13
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Effect of the central rod dimensions on the performance of cyclone separators - optimization study. Sep Purif Technol 2021. [DOI: 10.1016/j.seppur.2021.119020] [Citation(s) in RCA: 13] [Impact Index Per Article: 4.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/20/2022]
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14
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Abstract
Spray drying is a versatile technology that has been applied widely in the chemical, food, and, most recently, pharmaceutical industries. This review focuses on engineering advances and the most significant applications of spray drying for pharmaceuticals. An in-depth view of the process and its use is provided for amorphous solid dispersions, a major, growing drug-delivery approach. Enhanced understanding of the relationship of spray-drying process parameters to final product quality attributes has made robust product development possible to address a wide range of pharmaceutical problem statements. Formulation and process optimization have leveraged the knowledge gained as the technology has matured, enabling improved process development from early feasibility screening through commercial applications. Spray drying's use for approved small-molecule oral products is highlighted, as are emerging applications specific to delivery of biologics and non-oral delivery of dry powders. Based on the changing landscape of the industry, significant future opportunities exist for pharmaceutical spray drying.
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Affiliation(s)
- John M Baumann
- Small Molecules, Lonza Pharma & Biotech, Bend, Oregon 97701, USA; , ,
| | - Molly S Adam
- Small Molecules, Lonza Pharma & Biotech, Bend, Oregon 97701, USA; , ,
| | - Joel D Wood
- Small Molecules, Lonza Pharma & Biotech, Bend, Oregon 97701, USA; , ,
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15
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Sensitivity of the turbulent Schmidt number and the turbulence models to simulate catalytic and photocatalytic processes with surface reaction limited by mass transfer. Chem Eng Res Des 2021. [DOI: 10.1016/j.cherd.2021.03.035] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022]
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16
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Liang H, Huang C, Zhao B, Song H, Jiang X. Numerical simulation and performance evaluation of cyclone separator with built‐in material for sand removal in gas well. ASIA-PAC J CHEM ENG 2021. [DOI: 10.1002/apj.2648] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
Affiliation(s)
- Huizhen Liang
- College of Mechanical and Electronic Engineering Shandong University of Science and Technology Qingdao China
| | - Changcheng Huang
- College of Mechanical and Electronic Engineering Shandong University of Science and Technology Qingdao China
| | - Binjie Zhao
- College of Mechanical and Electronic Engineering Shandong University of Science and Technology Qingdao China
| | - Hao Song
- College of Mechanical and Electronic Engineering Shandong University of Science and Technology Qingdao China
| | - Xiukun Jiang
- College of Mechanical and Electronic Engineering Shandong University of Science and Technology Qingdao China
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17
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Fatahian H, Fatahian E, Eshagh Nimvari M, Ahmadi G. Novel designs for square cyclone using rounded corner and double-inverted cones shapes. POWDER TECHNOL 2021. [DOI: 10.1016/j.powtec.2020.11.034] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/22/2022]
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18
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Duan J, Gao S, Lu Y, Wang W, Zhang P, Li C. Study and optimization of flow field in a novel cyclone separator with inner cylinder. ADV POWDER TECHNOL 2020. [DOI: 10.1016/j.apt.2020.08.020] [Citation(s) in RCA: 13] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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19
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Investigation of the pressure drop increase in a square free-vortex cyclonic separator operating at low particle concentration. POWDER TECHNOL 2020. [DOI: 10.1016/j.powtec.2020.07.008] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/19/2022]
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20
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Wasilewski M, Brar LS, Ligus G. Experimental and numerical investigation on the performance of square cyclones with different vortex finder configurations. Sep Purif Technol 2020. [DOI: 10.1016/j.seppur.2020.116588] [Citation(s) in RCA: 27] [Impact Index Per Article: 6.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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21
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Fatahian H, Hosseini E, Fatahian E. CFD simulation of a novel design of square cyclone with dual-inverse cone. ADV POWDER TECHNOL 2020. [DOI: 10.1016/j.apt.2020.02.007] [Citation(s) in RCA: 18] [Impact Index Per Article: 4.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/25/2022]
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22
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Dziubak T, Bąkała L, Karczewski M, Tomaszewski M. Numerical research on vortex tube separator for special vehicle engine inlet air filter. Sep Purif Technol 2020. [DOI: 10.1016/j.seppur.2019.116463] [Citation(s) in RCA: 13] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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23
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Rosa LM, Offeney L, Kastelic B, Cardoso CA, Decker RK, Meier HF. Development of a kinetic model for particles size reduction in cyclones. POWDER TECHNOL 2020. [DOI: 10.1016/j.powtec.2020.01.088] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/25/2022]
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24
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Chen J, Yang B, Jiang ZA, Wang Y. Effect of External Cyclone Diameter on Performance of a Two-Stage Cyclone Separator. ACS OMEGA 2019; 4:13603-13616. [PMID: 31460490 PMCID: PMC6705267 DOI: 10.1021/acsomega.9b02216] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/17/2019] [Accepted: 07/25/2019] [Indexed: 05/25/2023]
Abstract
As a widely used separation device, a cyclone separator is especially important to improve its separation efficiency. In this paper, a new two-stage cyclone separator is designed and modeled by the Reynolds stress model. Under the premise of determining the diameter of the second-stage cyclone (D), the effects of five first-stage cyclone diameters (Du) on the performance of the two-stage cyclone are simulated. The performance of the single-stage cyclone separator is also obtained. The results show that Du has significant effects on the internal pressure field, flow field, and vortex core of the two-stage cyclone. Compared with the single-stage cyclone separator, the separation efficiency of the two-stage cyclone separator is significantly improved. When Du = 6D, the separation efficiency is improved by 15.5% compared with that of the single-stage cyclone. In addition, the two-stage cyclone separator can effectively reduce the Euler number.
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Affiliation(s)
- Jihe Chen
- School
of Civil and Resource Engineering, University
of Science and Technology Beijing, No. 30 Xueyuan Road, Haidian District, Beijing 100083, China
| | - Bin Yang
- China
Academy of Safety Science and Technology, No. 17, Huixin West Street, Chaoyang
District, Beijing 100029, China
| | - Zhong-an Jiang
- School
of Civil and Resource Engineering, University
of Science and Technology Beijing, No. 30 Xueyuan Road, Haidian District, Beijing 100083, China
| | - Yapeng Wang
- School
of Civil and Resource Engineering, University
of Science and Technology Beijing, No. 30 Xueyuan Road, Haidian District, Beijing 100083, China
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25
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Sgrott OL, Sommerfeld M. Influence of inter-particle collisions and agglomeration on cyclone performance and collection efficiency. CAN J CHEM ENG 2018. [DOI: 10.1002/cjce.23371] [Citation(s) in RCA: 11] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
Affiliation(s)
- Oscar Lino Sgrott
- Institut für Verfahrenstechnik (IVT) − Arbeitsgruppe Mehrphasenströmung; Otto-von-Guericke-Universität Magdeburg; D-06130 Halle (Saale) Germany
| | - Martin Sommerfeld
- Institut für Verfahrenstechnik (IVT) − Arbeitsgruppe Mehrphasenströmung; Otto-von-Guericke-Universität Magdeburg; D-06130 Halle (Saale) Germany
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26
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Improving efficiency of conventional and square cyclones using different configurations of the laminarizer. POWDER TECHNOL 2018. [DOI: 10.1016/j.powtec.2018.08.038] [Citation(s) in RCA: 25] [Impact Index Per Article: 4.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/18/2022]
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27
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Zhang G, Chen G, Yan X. Evaluation and improvement of particle collection efficiency and pressure drop of cyclones by redistribution of dustbins. Chem Eng Res Des 2018. [DOI: 10.1016/j.cherd.2018.09.021] [Citation(s) in RCA: 14] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/28/2022]
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28
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Chen J, Jiang ZA, Chen J. Effect of Inlet Air Volumetric Flow Rate on the Performance of a Two-Stage Cyclone Separator. ACS OMEGA 2018; 3:13219-13226. [PMID: 31458040 PMCID: PMC6644756 DOI: 10.1021/acsomega.8b02043] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/14/2018] [Accepted: 10/01/2018] [Indexed: 05/25/2023]
Abstract
It is very important to improve the cyclone separator separation efficiency for fine particles. On the basis of the Reynolds stress model (RSM), a new two-stage cyclone separation device is modeled and the model is simulated under six kinds of air volumetric flow rate conditions. The two-stage cyclone separator was then tested in the laboratory and the experimental data were compared with the simulation data. The results show that the RSM model can predict the performance of the two-stage cyclone separation device with high accuracy. Increasing of the air volumetric flow rate can not only improve the separation efficiency of the two-stage cyclone separator, but also effectively change the classification range. Because of the centrifugal force, even if the pressure drop is low, the 1st-cyclone can completely separate particles above 5.0 μm. When the air volumetric flow rate is more than 290 m3/h, the 2nd-cyclone can effectively separate the particles below 2.0 μm. The study also confirmed the nonlinear relationship between the pressure drop and the cut-off particle size and the maximum particle size. When the pressure drop exceeds a certain value, there is no longer any effect on the cut-off particle size and the maximum particle size.
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29
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Yoon J, Kim DY, Kim D. A numerical study on the behavior of coastal waste particles in a wind-power sorting system for renewable fuel production. WASTE MANAGEMENT (NEW YORK, N.Y.) 2018; 80:387-396. [PMID: 30455020 DOI: 10.1016/j.wasman.2018.09.020] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/01/2018] [Revised: 09/06/2018] [Accepted: 09/12/2018] [Indexed: 06/09/2023]
Abstract
In this study, a Computational Fluid Dynamics (CFD) to analyze the coastal waste particles in a wind-power sorting system is applied to produce renewable fuel using commercial CFD package (ANSYS-CFX code). The numerical methodology results predicted various coastal waste shredded inside the sorting machine. Furthermore, to identify the effect of working conditions on separation characteristics, a parametric study is performed. These study findings will offer appropriate a wind-power sorting conditions according to the purpose of using coastal waste. Under basic conditions, the characteristics of coastal waste particle behavior and the sorting of waste particles were analyzed, and the behavioral changes of diverse particles were identified by changing the airflow rate to improve the sorting performance. As a result, an appropriate airflow rate, Qair = 85 m3/min, at which the change in the airflow rate can simultaneously meet the conditions for both the recovery of the combustibles and the removal of the incombustibles, was selected with the selection efficiency rate was 92%, and the combustibles content was 99%. Based on the results of the analysis, the particle characteristics of sorting were identified to reduce and recycle the coastal waste.
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Affiliation(s)
- Jonghyuk Yoon
- Bio Resource Team, Plant Engineering Division, Institute for Advanced Engineering, 175-28, 51 Goan-ro, Beagam-myeon, Cheoin-gu, Yongin-si, Gyeonggi-do 17180, Republic of Korea
| | - Do-Yong Kim
- Department of Environmental Engineering, Mokpo National University, 61 dorim-ri, 1666 Yeongsan-ro, Cheonggye-myeon, Muan-gun, Jeonnam 58554, Republic of Korea
| | - Daegi Kim
- Bio Resource Team, Plant Engineering Division, Institute for Advanced Engineering, 175-28, 51 Goan-ro, Beagam-myeon, Cheoin-gu, Yongin-si, Gyeonggi-do 17180, Republic of Korea.
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30
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Xu X, Ge X, Qian Y, Wang H, Yang Q. Bubble‐separation dynamics in a planar cyclone: Experiments and CFD simulations. AIChE J 2018. [DOI: 10.1002/aic.16115] [Citation(s) in RCA: 13] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/03/2023]
Affiliation(s)
- Xiao Xu
- Key Laboratory of Pressure Systems and Safety, Ministry of EducationEast China University of Science and TechnologyShanghai 200237 P.R. China
| | - Xiao‐Ling Ge
- Key Laboratory of Pressure Systems and Safety, Ministry of EducationEast China University of Science and TechnologyShanghai 200237 P.R. China
| | - Yun‐Dong Qian
- Key Laboratory of Pressure Systems and Safety, Ministry of EducationEast China University of Science and TechnologyShanghai 200237 P.R. China
| | - Hua‐Lin Wang
- State Key Laboratory of Chemical EngineeringEast China University of Science and TechnologyShanghai 200237 P.R. China
| | - Qiang Yang
- State Environmental Protection Key Lab of Environmental Risk Assessment and Control on Chemical ProcessEast China University of Science and TechnologyShanghai 200237 P.R. China
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