Recent advances in nanomaterial-incorporated nanocomposite membranes for organic solvent nanofiltration

Organic Solvent Nanofiltration in Pharmaceutical Applications

Separation and purification in organic solvents are indispensable procedures in pharmaceutical manufacturing. However, they still heavily rely on the conventional separation technologies of distillation and chromatography, resulting in high energy and massive solvent consumption. As an alternative, organic solvent nanofiltration (OSN) offers the benefits of low energy consumption, low solid waste generation, and easy scale-up and incorporation into continuous processes. Thus, there is a growing interest in employing membrane technology in the pharmaceutical area to improve process sustainability and energy efficiency. This Review comprehensively summarizes the recent progress (especially the last 10 years) of organic solvent nanofiltration and its applications in the pharmaceutical industry, including the concentration and purification of active pharmaceutical ingredients, homogeneous catalyst recovery, solvent exchange and recovery, and OSN-assisted peptide/oligonucleotide synthesis. Furthermore, the challenges and future perspectives of membrane technology in pharmaceutical applications are discussed in detail.

Recent advances in the fabrication of organic solvent nanofiltration membranes using covalent/metal organic frameworks

Organic solvent nanofiltration (OSN) has evolved as a vital technological frontier with paramount significance in the separation and purification of organic solvents. Its implication is particularly prominent in industries such as pharmaceuticals, petrochemicals, and environmental remediation. This comprehensive review, meticulously navigates through the current state of research in OSN membranes, unveiling both the critical challenges and promising opportunities that beckon further exploration. The central focus of this review is on the unique utilization of covalent organic frameworks (COFs) and metal-organic frameworks (MOFs) in OSN membrane design, leveraging their distinctive structural attributes-tunable porosity, robust chemical stability, and molecular sieving capabilities. These qualities position them as exceptional candidates for crafting membranes tailored to the intricacies of organic solvent environments. Our investigation extends into the fundamental principles that render COFs and MOFs adept in OSN applications, dissecting their varied fabrication methods while offering insights into the advantages and limitations of each. Moreover, we address environmental and sustainability considerations in the use of COF and MOF-based OSN membranes. Furthermore, we meticulously present the latest advancements and innovations in this burgeoning field, charting a course toward potential future directions and emerging research areas. By underscoring the challenges awaiting exploration, this review not only provides a panoramic view of the current OSN landscape but also lays the groundwork for the evolution of efficient and sustainable OSN technologies, specifically harnessing the unique attributes of COFs and MOFs.

Polymer carbon nitride nanosheet-based lamellar membranes inspired by "couple hardness with softness" for ultrafast molecular separation in organic solvents

Membranes with ultrafast molecular separation ability in organic solvents can offer unprecedented opportunities for efficient and low-cost solvent recovery in industry. Herein, a graphene-like polymer carbon nitride nanosheet (PCNN) with a low-friction surface was applied as the main membrane building block to boost the ultrafast transport of the solvent. Meanwhile, inspired by the concept of "couple hardness with softness", soft and flexible graphene oxide (GO) was chosen to fix the random stack of the rigid PCNN and tailor the lamellar structure of the PCNN membrane. The optimal PCNN/GO lamellar membrane shows a remarkable methanol permeance of 435.5 L m-2 h-1 bar-1 (four times higher than that of the GO membrane) while maintaining a high rejection for reactive black (RB, 98.9% in ethanol). Molecular dynamics simulations were conducted to elucidate the ultrafast transport mechanism of the PCNN/GO membrane. This study reveals that PCNN is a promising building block for lamellar membranes and may open up new avenues for high-performance molecular separation membranes.

Modification of Liquid Separation Membranes Using Multidimensional Nanomaterials: Revealing the Roles of Dimension Based on Classical Titanium Dioxide

Membrane technology has become increasingly popular and important for separation processes in industries, as well as for desalination and wastewater treatment. Over the last decade, the merger of nanotechnology and membrane technology in the development of nanocomposite membranes has emerged as a rapidly expanding research area. The key motivation driving the development of nanocomposite membranes is the pursuit of high-performance liquid separation membranes that can address the bottlenecks of conventionally used polymeric membranes. Nanostructured materials in the form of zero to three-dimensions exhibit unique dimension-dependent morphology and topology that have triggered considerable attention in various fields. While the surface hydrophilicity, antibacterial, and photocatalytic properties of TiO2 are particularly attractive for liquid separation membranes, the geometry-dependent properties of the nanocomposite membrane can be further fine-tuned by selecting the nanostructures with the right dimension. This review aims to provide an overview and comments on the state-of-the-art modifications of liquid separation membrane using TiO2 as a classical example of multidimensional nanomaterials. The performances of TiO2-incorporated nanocomposite membranes are discussed with attention placed on the special features rendered by their structures and dimensions. The innovations and breakthroughs made in the synthesis and modifications of structure-controlled TiO2 and its composites have enabled fascinating and advantageous properties for the development of high-performance nanocomposite membranes for liquid separation.

Review on Liquid-Liquid Separation by Membrane Filtration

Liquid-liquid separation is crucial in the present circumstances. Substitution of the conventional types of separation like distillation and pervaporation is mandatory due to the high energy requirement of the two. The separation of organic mixtures has a huge potential in industries such as pharmaceutical, fine chemicals, fuels, textile, papers, and fertilizers. Membrane-affiliated separations are one of the prime techniques for liquid-liquid separations. Organic solvent nanofiltration, solvent-resistant nanofiltration, and ultrafiltration are a few methods through which organic liquid-liquid separation can be attained. Implementation of such a technology in chemical industries reduces the time consumption and is cost efficient. Even though a lot of research has been done, attention is needed in the field of organic-liquid separation aided by membranes. In this review, various membranes used for organic mixture separations such as polar-nonpolar, polar-polar, and nonpolar-nonpolar are discussed with a focus on membrane materials, additives, separation theory, separation type, experimental setup, fouling mitigation, surface modification, and major challenges. The review also offers insights and probable solutions for existing problems and also discusses the scope of research to be undertaken in the future.

Nanocomposite membranes for organic solvent nanofiltration: Recent advances, challenges, and prospects

Organic solvent nanofiltration (OSN) is an emerging technology for the separation of organic solvents that are relevant to the petrochemical, pharmaceutical, food and fine chemical industries. The separation performance of OSN membranes has continued to push the boundary up through advanced membrane fabrication techniques and novel materials for fabricating the membranes. Despite the many advantages, OSN membranes still face such challenges as low solvent permeability and durability in harsh organic solvent conditions. To overcome these limitations, attempts have been made to incorporate nanomaterial fillers into OSN membranes to improve their overall performance. This review analyzes the potential and use of nanomaterials for OSN membranes, including covalent organic frameworks (COFs), metal-organic frameworks (MOFs), metal oxides (MOs) and carbon-based materials (CBMs). Recent advances in the state-of-the-art nano-based OSN membranes, in the form of thin-film nanocomposite (TFN) membranes and mixed matrix membranes (MMMs), are reviewed. Moreover, the separation mechanisms of OSN with nano-based membranes are discussed. The challenges faced by these OSN membranes are also elaborated, and recommendations for further research in this field are provided.

Grafting (S)-2-Phenylpropionic Acid on Coordinatively Unsaturated Metal Centers of MIL-101(Al) Metal-Organic Frameworks for Improved Enantioseparation

Chiral metal-organic frameworks (cMOFs) are emerging chiral stationary phases for enantioseparation owing to their porosity and designability. However, a great number of cMOF materials show poor separation performance for chiral drugs in high-performance liquid chromatography (HPLC). The possible reasons might be the irregular shapes of MOFs and the low grafting degree of chiral ligands. Herein, MIL-101-Ppa@SiO₂ was synthesized by a simple coordination post-synthetic modification method using (S)-(+)-2-Phenylpropionic acid and applied as the chiral stationary phase to separate chiral compounds by HPLC. NH₂-MIL-101-Ppa@SiO₂ prepared via covalent post-synthetic modification was used for comparison. The results showed that the chiral ligand density of MIL-101-Ppa@SiO₂ was higher than that of NH₂-MIL-101-Ppa@SiO₂, and the MIL-101-Ppa@SiO₂ column exhibited better chiral separation performance and structural stability. The binding affinities between MIL-101-Ppa@SiO₂ and chiral compounds were simulated to prove the mechanism of the molecular interactions during HPLC. These results revealed that cMOFs prepared by coordination post-synthetic modification could increase the grafting degree and enhance the separation performance. This method can provide ideas for the synthesis of cMOFs.

Effect of TiO2 Nanoparticles on Capillary-Driven Flow in Water Nanofilters Based on Chitosan Cellulose and Polyvinylidene Fluoride Nanocomposites: A Theoretical Study

In this study, a novel concept of nanofiltration process of drinking water based on capillary-driven nanofiltration is demonstrated using a bio-based nanocomposites’ nanofilter as free power: a green and sustainable solution. Based on Lifshitz and Young–Laplace theories, we show that the chitosan (CS), cellulose acetate (CLA), and Polyvinylidene fluoride (PVDF) polymer matrixes demonstrate hydrophobic behavior, which leads to the draining of water from nanopores when negative capillary pressure is applied and consequently prevents the capillary-driven nanofiltration process. By incorporating 10%, 20%, and 30% volume fraction of titanium dioxide (TiO₂) nanoparticles (NPs) to the polymers’ matrixes, we demonstrate a wetting conversion from hydrophobic to hydrophilic behavior of these polymer nanocomposites. Subsequently, the threshold volume fraction of the TiO₂ NPs for the conversion from draining (hydrophobic) to filling (hydrophilic) by capillary pressure were found to be equal to 5.1%, 10.9%, and 13.9%, respectively, for CS/TiO₂, CLA/TiO₂, and PVDF/TiO₂ nanocomposites. Then, we demonstrated the negligible effect of the gravity force on capillary rise as well as the capillary-driven flow for nanoscale pore size. For nanofilters with the same effective nanopore radius, porosity, pore shape factor, and tortuosity, results from the modified Lucas–Washburn model show that the capillary rise as well as the capillary-driven water volume increase with increased volume fraction of the TiO₂ NPs for all nanocomposite nanofilter. Interestingly, the capillary-driven water volume was in range (5.26–6.39) L/h·m² with 30% volume fraction of TiO₂ NPs, which support our idea for capillary-driven nanofiltration as zero energy consumption nano-filtration process. Correspondingly, the biodegradable CS/TiO₂ and CLA/TiO₂ nanocomposites nanofilter demonstrate capillary-driven water volume higher, ~1.5 and ~1.2 times, respectively, more than the synthetic PVDF/TiO₂ nanocomposite.

Design and Fabrication of Membranes Based on PAN Copolymer Obtained from Solutions in N-methylmorpholine-N-oxide

An original method is proposed for preparing highly concentrated solutions of PAN copolymer in N-methylmorpholine-N-oxide (NMMO) and forming membranes for nanofiltration from these solutions. The high activity of the solvent with respect to the polymer provides short preparation time of spinning solutions in comparison with PAN solutions obtained in other solvents. The use of the rheological approach made it possible to find the optimal concentration for obtaining membranes. The formation of PAN membranes from the obtained solutions is proposed by the rolling method. The morphology of the formed membranes depends on the method of removing the precipitant from the sample. The features of the formed morphology of PAN membranes were studied by scanning electron microscopy. It was revealed that the use of water as a rigid precipitant leads to the formation of a homogeneous and symmetric morphology in the membrane. The average pore sizes in the membrane have been obtained by porosimetry. The study of the separating properties of PAN membranes revealed noteworthy values of the permeability and rejection for the anionic dyes Orange II and Remazol Brilliant Blue (74 and 97%, respectively). The mechanical properties of PAN membranes from solutions in NMMO are not inferior to analogs formed from commercially used direct solvents.

Chemically Cross-Linked Graphene Oxide as a Selective Layer on Electrospun Polyvinyl Alcohol Nanofiber Membrane for Nanofiltration Application

Graphene oxide (GO) nanosheets were utilized as a selective layer on a highly porous polyvinyl alcohol (PVA) nanofiber support via a pressure-assisted self-assembly technique to synthesize composite nanofiltration membranes. The GO layer was rendered stable by cross-linking the nanosheets (GO-to-GO) and by linking them onto the support surface (GO-to-PVA) using glutaraldehyde (GA). The amounts of GO and GA deposited on the PVA substrate were varied to determine the optimum nanofiltration membrane both in terms of water flux and salt rejection performances. The successful GA cross-linking of GO interlayers and GO-PVA via acetalization was confirmed by FTIR and XPS analyses, which corroborated with other characterization results from contact angle and zeta potential measurements. Morphologies of the most effective membrane (CGOPVA-50) featured a defect-free GA cross-linked GO layer with a thickness of ~67 nm. The best solute rejections of the CGOPVA-50 membrane were 91.01% for Na2SO4 (20 mM), 98.12% for Eosin Y (10 mg/L), 76.92% for Methylene blue (10 mg/L), and 49.62% for NaCl (20 mM). These findings may provide one of the promising approaches in synthesizing mechanically stable GO-based thin-film composite membranes that are effective for solute separation via nanofiltration.

Polyphenylsulfone (PPSU)-Based Copolymeric Membranes: Effects of Chemical Structure and Content on Gas Permeation and Separation

Although various polymer membrane materials have been applied to gas separation, there is a trade-off relationship between permeability and selectivity, limiting their wider applications. In this paper, the relationship between the gas permeation behavior of polyphenylsulfone(PPSU)-based materials and their chemical structure for gas separation has been systematically investigated. A PPSU homopolymer and three kinds of 3,3',5,5'-tetramethyl-4,4'-biphenol (TMBP)-based polyphenylsulfone (TMPPSf) copolymers were synthesized by controlling the TMBP content. As the TMPPSf content increases, the inter-molecular chain distance (or d-spacing value) increases. Data from positron annihilation life-time spectroscopy (PALS) indicate the copolymer with a higher TMPPSf content has a larger fractional free volume (FFV). The logarithm of their O₂, N₂, CO₂, and CH₄ permeability was found to increase linearly with an increase in TMPPSf content but decrease linearly with increasing 1/FFV. The enhanced permeability results from the increases in both sorption coefficient and gas diffusivity of copolymers. Interestingly, the gas permeability increases while the selectivity stays stable due to the presence of methyl groups in TMPPSf, which not only increases the free volume but also rigidifies the polymer chains. This study may provide a new strategy to break the trade-off law and increase the permeability of polymer materials largely.