A robust two–dimensional layered metal–organic framework for efficient separation of methane from nitrogen

Methane Storage and Purification of Natural Gas in Metal-Organic Frameworks

Natural gas, primarily composed of methane (CH4), represent an excellent choice for a potentially sustainable renewable energy transition. However, the process of compressing and liquefying CH4 for transport and storage typically results in significant energy losses. In addition, in order to optimize its efficacy as a fuel, the CH4 content of natural gas needs to be increased to a level of at least 97 % to ensure its quality and efficiency in various applications. Metal-organic frameworks (MOFs) represent a novel category of porous materials that possess exceptional capability in modifying pore size and chemical environment, making them ideally suited for the storage of CH4 and the adsorption of propane (C3H8), ethane (C2H6), carbon dioxide (CO2), nitrogen (N2), and hydrogen sulfide (H2S) to facilitate the purification process of CH4 from natural gas. In this paper, we systematically summarize the mechanism by which MOF materials facilitate the storage of CH4 and the purification of CH4 from natural gas, leveraging the structural characteristics inherent to MOF materials. The focus of further research should also be directed towards the investigation of CH4 storage by flexible MOFs, the resolution of the trade-off dilemma, and the commercial application of MOFs.

Research Progress in Microporous Materials for Selective Adsorption and Separation of Methane from Low-Grade Gas

Given that methane (CH4) and nitrogen (N2) have similar properties, achieving high-purity enrichment of CH4 from nitrogen-rich low-grade gas is extremely challenging and is of great significance for sustainable development in energy and the environment. This paper reviews the research progress on carbon-based materials, zeolites, and MOFs as adsorbent materials for CH4/N2 separation. It focuses on the relationship between the composition, pore size, surface chemistry of the adsorbents, CH4/N2 selectivity, and CH4 adsorption capacity. The paper also highlights that controlling pore size and atomic-scale composition and optimizing these features for the best match are key directions for the development of new adsorbents. Additionally, it points out that MOFs, which combine the advantages of carbon-based adsorbents and zeolites, are likely to become the most promising adsorbent materials for efficient CH4/N2 separation.

Boosting Acetylene Packing Density within an Isoreticular Metal-Organic Framework for Efficient C2H2/CO2 Separation

Porous solid adsorbents for C2H2/CO2 separation are generally confronted with poor stability, high cost, or high regeneration energy, which largely inhibit their industrial implementation. A desired adsorbent material for practical implementation should exhibit a good balance between low cost, high stability, scale-up production feasibility, and good separation performance. An effective strategy is herein explored based on reticular chemistry through embedding methyl groups in a prototype microporous metal-organic framework (MOF) featuring low cost and high stability to effectively separate an C2H2/CO2 mixture. The anchored methyl groups on the pore surfaces could strongly boost the C2H2 packing density and specifically enhance the C2H2/CO2 separation performance, as distinctly established by single-component gas sorption isotherms. The CAU-10-CH3 material exhibits an excellent C2H2 packing density of 486 g L-1 and high adsorption differences between C2H2 and CO2 uptake (147%), outperforming the prototype benchmark material CAU-10-H (392 g L-1 and 53%). The highly selective adsorption of C2H2 over CO2 was achieved by a lower C2H2 adsorption enthalpy (25.18 kJ mol-1) compared to that with unfunctionalized CAU-10-H. In addition, dynamic column breakthrough experiments further confirm CAU-10-CH3's efficient separation performance for the C2H2/CO2 mixture. CAU-10-CH3 accomplishes the benchmark balance between cost, stability, scale-up, and separation performance for C2H2/CO2 separation, establishing its promise for industrial implementation. This approach could further facilitate the development of advanced MOF adsorbents to address challenging separation processes. Thus, this study paves the route for the practical implementations of MOF materials in the gas adsorption and separation field.

Molecular sieving of iso-butene from C4 olefins with simultaneous high 1,3-butadiene and n-butene uptakes

Iso-butene (iso-C4H8) is an important raw material in chemical industry, whereas its efficient separation remains challenging due to similar molecular properties of C4 olefins. The ideal adsorbent should possess simultaneous high uptakes for 1,3-butadiene (C4H6) and n-butene (n-C4H8) counterparts, endowing high efficiency for iso-C4H8 separation in adsorption columns. Herein, a sulfate-pillared adsorbent, SOFOUR-DPDS-Ni (DPDS = 4,4'-dipyridyldisulfide), is reported for the efficient iso-C4H8 separation from binary and ternary C4 olefin mixtures. The rigidity in pore sizes and shapes of SOFOUR-DPDS-Ni exerts the molecular sieving of iso-C4H8, while exhibiting high C4H6 and n-C4H8 uptakes. The benchmark Henry's selectivity for C4H6/iso-C4H8 (2321.8) and n-C4H8/iso-C4H8 (233.5) outperforms most reported adsorbents. Computational simulations reveal the strong interactions for C4H6 and n-C4H8. Furthermore, dynamic breakthrough experiments demonstrate the direct production of high-purity iso-C4H8 (>99.9%) from C4H6/iso-C4H8 (50/50, v/v), n-C4H8/iso-C4H8 (50/50, v/v), and C4H6/n-C4H8/iso-C4H8 (50/15/35, v/v/v) gas-mixtures.

Sulfate-Pillared Adsorbent for Efficient Acetylene Separation from Carbon Dioxide and Ethylene

The effective separation of acetylene (C2H2) from carbon dioxide (CO2) and ethylene (C2H4) presents considerable challenges in the petrochemical industry. In this work, we report a novel sulfate-pillared (SO4 2-) ultra-microporous material, denoted as SOFOUR-DPDS-Ni (SOFOUR = SO4 2-, 4-DPDS = 4,4'-dipyridyldisulfide), for efficient C2H2 capture from both CO2 and C2H4. The sulfate pillars play a crucial role in inducing robust negative electrostatic potentials within the intralayer cavities and interlayer channels, thereby facilitating the selective recognition of C2H2. As a result, SOFOUR-DPDS-Ni demonstrates a remarkable C2H2 adsorption capacity of 1.60 mmol g-1 at 0.01 bar, an exceptional selectivity of 174 for the 50/50 C2H2/CO2 mixture, and a high selectivity of 65 for the 1/99 C2H2/C2H4 mixture. These impressive metrics position SOFOUR-DPDS-Ni as a promising adsorbent for benchmark C2H2 separations. Dynamic breakthrough experiments validate its outstanding performance in separating C2H2 from both the CO2 and C2H4 mixtures. Computational simulations reveal the strong interactions between C2H2 and sulfate pillars, shedding light on the underlying mechanisms driving the adsorption process.

One Scalable and Stable Metal-Organic Framework for Efficient Separation of CH4/N2 Mixture

Separating CH4 from coal bed methane is of great importance but challenging. Adsorption-based separation often suffers from low selectivity, poor stability, and difficulty to scale up. Herein, a stable and scalable metal-organic framework [MOF, CoNi(pyz-NH2)] with multiple CH4 binding sites was reported to efficiently separate the CH4/N2 mixture. Due to its suitable pore size and multiple CH4 binding sites, it exhibits excellent CH4/N2 selectivity (16.5) and CH4 uptake (35.9 cm3/g) at 273 K and 1 bar, which is comparable to that of the state-of-the-art MOFs. Theoretical calculations reveal that the high density of open metal sites and polar functional groups in the pores provide strong affinity to CH4 than to N2. Moreover, CoNi(pyz-NH2) displays excellent structural stability and can be scale-up synthesized (22.7 g). This work not only provides an excellent adsorbent but also provides important inspiration for the future design and preparation of porous adsorbents for separations.

Influence of ligands within Al-based metal-organic frameworks for selective separation of methane from unconventional natural gas

Efficient CH₄/N₂ separation from unconventional natural gas is vital for both energy recycling and climate change control. Figuring out the reason for the disparity between ligands in the framework and CH₄ is the crucial problem for developing adsorbents in PSA progress. In this study, a series of eco-friendly Al-based MOFs, including Al-CDC, Al-BDC, CAU-10, and MIL-160, were synthesized to investigate the influence of ligands on CH₄ separation through experimental and theoretical analyses. The hydrothermal stability and water affinity of synthetic MOFs were explored through experimental characterization. The active adsorption sites and adsorption mechanisms were investigated via quantum calculation. The results manifested that the interactions between CH₄ and MOFs materials were affected by the synergetic effects of pore structure and ligand polarities, and the disparities of ligands within MOFs determined the separation efficiency of CH₄. Especially, the CH₄ separation performance of Al-CDC with high sorbent selection (68.56), moderate isosteric adsorption heat for CH₄ (26.3 kJ/mol), and low water affinity (0.1 g/g at 40% RH) was superior to most porous adsorbents, which was attributed to its nanosheet structure, proper polarity, reduced local steric hindrance, and extra functional groups. The analysis of active adsorption sites indicated that hydrophilic carboxyl groups and hydrophobic aromatic ring were the dominant CH₄ adsorption sites for liner ligands and bent ligands, respectively. The methylene groups with saturated C-H bonds enhanced the wdV interaction between ligands and CH₄, resulting in the highest binding energy of CH₄ for Al-CDC. The results provided valuable guidance for the design and optimization of high-performance adsorbents for CH₄ separation from unconventional natural gas.