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Kochetkov KA, Bystrova NA, Pavlov PA, Oshchepkov MS, Oshchepkov AS. Microfluidic Asymmetrical Synthesis and Chiral Analysis. J IND ENG CHEM 2022. [DOI: 10.1016/j.jiec.2022.08.025] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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2
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Ralbovsky NM, Smith JP. Process analytical technology and its recent applications for asymmetric synthesis. Talanta 2022; 252:123787. [DOI: 10.1016/j.talanta.2022.123787] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/10/2022] [Accepted: 07/25/2022] [Indexed: 11/27/2022]
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Ötvös SB, Kappe CO. Continuous flow asymmetric synthesis of chiral active pharmaceutical ingredients and their advanced intermediates. GREEN CHEMISTRY : AN INTERNATIONAL JOURNAL AND GREEN CHEMISTRY RESOURCE : GC 2021; 23:6117-6138. [PMID: 34671222 PMCID: PMC8447942 DOI: 10.1039/d1gc01615f] [Citation(s) in RCA: 44] [Impact Index Per Article: 11.0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 05/07/2021] [Accepted: 08/03/2021] [Indexed: 06/13/2023]
Abstract
Catalytic enantioselective transformations provide well-established and direct access to stereogenic synthons that are broadly distributed among active pharmaceutical ingredients (APIs). These reactions have been demonstrated to benefit considerably from the merits of continuous processing and microreactor technology. Over the past few years, continuous flow enantioselective catalysis has grown into a mature field and has found diverse applications in asymmetric synthesis of pharmaceutically active substances. The present review therefore surveys flow chemistry-based approaches for the synthesis of chiral APIs and their advanced stereogenic intermediates, covering the utilization of biocatalysis, organometallic catalysis and metal-free organocatalysis to introduce asymmetry in continuously operated systems. Single-step processes, interrupted multistep flow syntheses, combined batch/flow processes and uninterrupted one-flow syntheses are discussed herein.
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Affiliation(s)
- Sándor B Ötvös
- Institute of Chemistry, University of Graz, NAWI Graz Heinrichstrasse 28 A-8010 Graz Austria
- Center for Continuous Flow Synthesis and Processing (CC FLOW), Research Center Pharmaceutical Engineering GmbH (RCPE) Inffeldgasse 13 A-8010 Graz Austria
| | - C Oliver Kappe
- Institute of Chemistry, University of Graz, NAWI Graz Heinrichstrasse 28 A-8010 Graz Austria
- Center for Continuous Flow Synthesis and Processing (CC FLOW), Research Center Pharmaceutical Engineering GmbH (RCPE) Inffeldgasse 13 A-8010 Graz Austria
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Gambacorta G, Sharley JS, Baxendale IR. A comprehensive review of flow chemistry techniques tailored to the flavours and fragrances industries. Beilstein J Org Chem 2021; 17:1181-1312. [PMID: 34136010 PMCID: PMC8182698 DOI: 10.3762/bjoc.17.90] [Citation(s) in RCA: 25] [Impact Index Per Article: 6.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/29/2021] [Accepted: 04/22/2021] [Indexed: 12/28/2022] Open
Abstract
Due to their intrinsic physical properties, which includes being able to perform as volatile liquids at room and biological temperatures, fragrance ingredients/intermediates make ideal candidates for continuous-flow manufacturing. This review highlights the potential crossover between a multibillion dollar industry and the flourishing sub-field of flow chemistry evolving within the discipline of organic synthesis. This is illustrated through selected examples of industrially important transformations specific to the fragrances and flavours industry and by highlighting the advantages of conducting these transformations by using a flow approach. This review is designed to be a compendium of techniques and apparatus already published in the chemical and engineering literature which would constitute a known solution or inspiration for commonly encountered procedures in the manufacture of fragrance and flavour chemicals.
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Affiliation(s)
- Guido Gambacorta
- Department of Chemistry, University of Durham, Stockton Road, Durham, DH1 3LE, United Kingdom
| | - James S Sharley
- Department of Chemistry, University of Durham, Stockton Road, Durham, DH1 3LE, United Kingdom
| | - Ian R Baxendale
- Department of Chemistry, University of Durham, Stockton Road, Durham, DH1 3LE, United Kingdom
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Yamada T, Park K, Ito N, Masuda H, Teranishi W, Cui S, Sajiki H. Robust Continuous-Flow Synthesis of Deuterium-Labeled β-Nitroalcohols Catalyzed by Basic Anion Exchange Resin. BULLETIN OF THE CHEMICAL SOCIETY OF JAPAN 2020. [DOI: 10.1246/bcsj.20200067] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/09/2023]
Affiliation(s)
- Tsuyoshi Yamada
- Laboratory of Organic Chemistry, Gifu Pharmaceutical University, 1-25-4 Daigaku-nishi, Gifu 501-1196, Japan
| | - Kwihwan Park
- Laboratory of Organic Chemistry, Gifu Pharmaceutical University, 1-25-4 Daigaku-nishi, Gifu 501-1196, Japan
| | - Naoya Ito
- Laboratory of Organic Chemistry, Gifu Pharmaceutical University, 1-25-4 Daigaku-nishi, Gifu 501-1196, Japan
| | - Hayato Masuda
- Laboratory of Organic Chemistry, Gifu Pharmaceutical University, 1-25-4 Daigaku-nishi, Gifu 501-1196, Japan
| | - Wataru Teranishi
- Laboratory of Organic Chemistry, Gifu Pharmaceutical University, 1-25-4 Daigaku-nishi, Gifu 501-1196, Japan
| | - Sunliang Cui
- Institute of Drug Discovery and Design, College of Pharmaceutical Sciences, Zhejiang University, Hangzhou 310058, P. R. China
| | - Hironao Sajiki
- Laboratory of Organic Chemistry, Gifu Pharmaceutical University, 1-25-4 Daigaku-nishi, Gifu 501-1196, Japan
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Yu T, Ding Z, Nie W, Jiao J, Zhang H, Zhang Q, Xue C, Duan X, Yamada YMA, Li P. Recent Advances in Continuous-Flow Enantioselective Catalysis. Chemistry 2020; 26:5729-5747. [PMID: 31916323 DOI: 10.1002/chem.201905151] [Citation(s) in RCA: 46] [Impact Index Per Article: 9.2] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/13/2019] [Revised: 12/18/2019] [Indexed: 11/05/2022]
Abstract
The increased demand for more efficient, safe, and green production in fine chemical and pharmaceutical industry calls for the development of continuous-flow manufacturing, and for chiral chemicals in particular, enantioselective catalytic processes. In recent years, this emerging direction has received considerable attention and has seen rapid progress. In most cases, catalytic enantioselective flow processes using homogeneous, heterogeneous, or enzymatic catalysts have shown significant advantages over the conventional batch mode, such as shortened reaction times, lower catalysts loadings, and higher selectivities in addition to the normal merits of non-enantioselective flow operations. In this Minireview, the advancements, key strategies, methods, and technologies developed the last six years as well as remaining challenges are summarized.
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Affiliation(s)
- Tao Yu
- Frontier Institute of Science and Technology, Xi'an Jiaotong University, Xi'an, 710049, P. R. China
| | - Zhengwei Ding
- Frontier Institute of Science and Technology, Xi'an Jiaotong University, Xi'an, 710049, P. R. China
| | - Wenzheng Nie
- Department of Chemistry, School of Science, Xi'an Jiaotong University, Xi'an, 710061, P. R. China
| | - Jiao Jiao
- Department of Chemistry, School of Science, Xi'an Jiaotong University, Xi'an, 710061, P. R. China.,Xian Key Laboratory of Sustainable Energy Materials Chemistry, Xi'an Jiaotong University, Xi'an, 710049, P. R. China
| | - Hailong Zhang
- School of Pharmacy, Xi'an Jiaotong University, Xi'an, 710061, P. R. China
| | - Qian Zhang
- Department of Applied Chemistry, Xi'an University of Technology, Xi'an, 710048, P. R. China
| | - Chao Xue
- State Key Laboratory for Efficient Development and, Utilization of Fluorine and Nitrogen Chemicals, Xi'an Modern Chemistry Research Institute, Xi'an, 710065, P. R. China
| | - Xinhua Duan
- Department of Chemistry, School of Science, Xi'an Jiaotong University, Xi'an, 710061, P. R. China.,Xian Key Laboratory of Sustainable Energy Materials Chemistry, Xi'an Jiaotong University, Xi'an, 710049, P. R. China
| | - Yoichi M A Yamada
- RIKEN Center for Sustainable Resource Science, Wako, Saitama, 3510198, Japan
| | - Pengfei Li
- Frontier Institute of Science and Technology, Xi'an Jiaotong University, Xi'an, 710049, P. R. China.,Xian Key Laboratory of Sustainable Energy Materials Chemistry, Xi'an Jiaotong University, Xi'an, 710049, P. R. China
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Yoo WJ, Ishitani H, Saito Y, Laroche B, Kobayashi S. Reworking Organic Synthesis for the Modern Age: Synthetic Strategies Based on Continuous-Flow Addition and Condensation Reactions with Heterogeneous Catalysts. J Org Chem 2020; 85:5132-5145. [PMID: 32069417 DOI: 10.1021/acs.joc.9b03416] [Citation(s) in RCA: 51] [Impact Index Per Article: 10.2] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/09/2023]
Abstract
While organic synthesis carried out in most laboratories uses batch methods, there is growing interest in modernizing fine chemical synthesis through continuous-flow processes. As a synthetic method, flow processes have several advantages over batch systems in terms of environmental compatibility, efficiency, and safety, and recent advances have allowed for the synthesis of several complex molecules, including active pharmaceutical ingredients (APIs). Nevertheless, due to several reasons related to the difficulties arising from byproduct formation during the flow process, such as lower yields, poor selectivities, clogging of columns due to poor solubility, catalyst poisoning, etc., successful examples of continuous-flow synthesis of complex organic molecules are still limited. In order to solve this bottleneck, the development of selective and atom-economical continuous-flow organic transformations are needed. This perspective highlights examples of atom-economical addition and condensation reactions with heterogeneous catalysts under continuous-flow conditions and their applications for the synthesis of complex organic molecules such as natural products and APIs. In order to realize new continuous-flow methodologies, based on addition and condensation reactions, in place of substitution reactions, the development of novel reactions and heterogeneous catalysts is required.
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Affiliation(s)
- Woo-Jin Yoo
- Green & Sustainable Chemistry Cooperation Laboratory, Graduate School of Science, The University of Tokyo, Hongo, Bunkyo-ku, Tokyo 113-0033, Japan
| | - Haruro Ishitani
- Green & Sustainable Chemistry Cooperation Laboratory, Graduate School of Science, The University of Tokyo, Hongo, Bunkyo-ku, Tokyo 113-0033, Japan
| | - Yuki Saito
- Department of Chemistry, School of Science, The University of Tokyo, Bunkyo-ku, Tokyo 113-0033, Japan
| | - Benjamin Laroche
- Department of Chemistry, School of Science, The University of Tokyo, Bunkyo-ku, Tokyo 113-0033, Japan
| | - Shu Kobayashi
- Department of Chemistry, School of Science, The University of Tokyo, Bunkyo-ku, Tokyo 113-0033, Japan.,Green & Sustainable Chemistry Cooperation Laboratory, Graduate School of Science, The University of Tokyo, Hongo, Bunkyo-ku, Tokyo 113-0033, Japan
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Colella M, Carlucci C, Luisi R. Supported Catalysts for Continuous Flow Synthesis. Top Curr Chem (Cham) 2018; 376:46. [DOI: 10.1007/s41061-018-0225-0] [Citation(s) in RCA: 32] [Impact Index Per Article: 4.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/21/2018] [Accepted: 11/15/2018] [Indexed: 12/14/2022]
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Dixit A, Kumar P, Singh S. Synthesis of chiral salalen ligands and their in-situ generated Cu-complexes for asymmetric Henry reaction. Chirality 2018; 30:1257-1268. [PMID: 30238505 DOI: 10.1002/chir.23019] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/26/2018] [Revised: 08/23/2018] [Accepted: 08/23/2018] [Indexed: 11/11/2022]
Abstract
Chiral salalen ligands derived from (S)-proline and derivatives of salicyaldehydes were synthesized, and their in-situ generated Cu (II) complexes were evaluated in the asymmetric Henry reaction. Salalen ligand of different substituents on the phenyl moiety showed remarkable effect on the enantioselectivity of nitro-aldol product of 4-nitrobenzaldehyde and nitromethane. Cu (II) complex generated in situ with (S)-2-(tert-butyl)-6-((2-(((2-hydroxy-3-methylbenzylidene)amino)methyl)pyrrolidin-1-yl)methyl) phenol (10 mol%) and Cu (OAc)2 .H2 O (10 mol%), found to be better catalyst for nitro-aldol reaction between 4-nitrobenzaldehyde and nitromethane, gave corresponding product in 85% yield and 88% enantiomeric excess (ee) in isopropanol at 35°C after 40 hours. The catalyst also used for the Henry reaction with different substituted benzaldehydes and corresponding products were obtained in 22% to 99% yields with 66% to 92% ee. Henry reaction of 4-nitrobenzaldehyde and prochiral nitroethane gave anti-selective product (dr = 79/21; anti/syn) in a 91% yield with 80% ee.
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Affiliation(s)
- Ashish Dixit
- Department of Chemistry, University of Delhi, North Campus, Delhi, India
| | - Pramod Kumar
- Department of Chemistry, University of Delhi, North Campus, Delhi, India
| | - Surendra Singh
- Department of Chemistry, University of Delhi, North Campus, Delhi, India
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Karasawa T, Oriez R, Kumagai N, Shibasaki M. anti-Selective Catalytic Asymmetric Nitroaldol Reaction of α-Keto Esters: Intriguing Solvent Effect, Flow Reaction, and Synthesis of Active Pharmaceutical Ingredients. J Am Chem Soc 2018; 140:12290-12295. [DOI: 10.1021/jacs.8b08236] [Citation(s) in RCA: 38] [Impact Index Per Article: 5.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/30/2022]
Affiliation(s)
- Tomoya Karasawa
- Institute of Microbial Chemistry (BIKAKEN), 3-14-23 Kamiosaki, Shinagawa-ku, Tokyo 141-0021, Japan
| | - Raphaël Oriez
- Institute of Microbial Chemistry (BIKAKEN), 3-14-23 Kamiosaki, Shinagawa-ku, Tokyo 141-0021, Japan
| | - Naoya Kumagai
- Institute of Microbial Chemistry (BIKAKEN), 3-14-23 Kamiosaki, Shinagawa-ku, Tokyo 141-0021, Japan
| | - Masakatsu Shibasaki
- Institute of Microbial Chemistry (BIKAKEN), 3-14-23 Kamiosaki, Shinagawa-ku, Tokyo 141-0021, Japan
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McMillan AE, Steven A, Ashworth IW, Mullen AK, Chan LC, Galan Espinosa MR, Pilling MJ, Raw SA, Jones MF. Stereoretentive Etherification of an α-Aryl-β-amino Alcohol Using a Selective Aziridinium Ring Opening for the Synthesis of AZD7594. J Org Chem 2018; 84:4629-4638. [DOI: 10.1021/acs.joc.8b01062] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Angus E. McMillan
- Laboratory of Organic Chemistry, Department of Chemistry and Applied Biosciences, ETH Zürich, 8093 Zürich, Switzerland
| | - Alan Steven
- Global Chemical Development, Pharmaceutical Development, AstraZeneca, Macclesfield Campus, Macclesfield SK10 2NA, U.K
| | - Ian W. Ashworth
- Global Chemical Development, Pharmaceutical Development, AstraZeneca, Macclesfield Campus, Macclesfield SK10 2NA, U.K
| | - Alexander K. Mullen
- Global Chemical Development, Pharmaceutical Development, AstraZeneca, Macclesfield Campus, Macclesfield SK10 2NA, U.K
| | - Lai C. Chan
- Global Chemical Development, Pharmaceutical Development, AstraZeneca, Macclesfield Campus, Macclesfield SK10 2NA, U.K
| | - Maria Rita Galan Espinosa
- Global Chemical Development, Pharmaceutical Development, AstraZeneca, Macclesfield Campus, Macclesfield SK10 2NA, U.K
| | - Michael J. Pilling
- Global Chemical Development, Pharmaceutical Development, AstraZeneca, Macclesfield Campus, Macclesfield SK10 2NA, U.K
| | - Steven A. Raw
- Global Chemical Development, Pharmaceutical Development, AstraZeneca, Macclesfield Campus, Macclesfield SK10 2NA, U.K
| | - Martin F. Jones
- Global Chemical Development, Pharmaceutical Development, AstraZeneca, Macclesfield Campus, Macclesfield SK10 2NA, U.K
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