Selective and sensitive environmental gas sensors enabled by membrane overlayers

The structuring of porous reticular materials for energy applications at industrial scales

Reticular synthesis constructs crystalline architectures by linking molecular building blocks with robust bonds. This process gave rise to reticular chemistry and permanently porous solids. Such precise control over pore shape, size and surface chemistry makes reticular materials versatile for gas storage, separation, catalysis, sensing, and healthcare applications. Despite their potential, the transition from laboratory to industrial applications remains largely limited. Among various factors contributing to this translational gap, the challenges associated with their formulation through structuring and densification for industrial compatibility are significant yet underexplored areas. Here, we focus on the shaping strategies for porous reticular materials, particularly metal-organic frameworks (MOFs) and covalent organic frameworks (COFs), to facilitate their industrial application. We explore techniques that preserve functionality and ensure durability under rigorous industrial conditions. The discussion highlights various configurations - granules, monoliths, pellets, thin films, gels, foams, and glasses - structured to maintain the materials' intrinsic microscopic properties at a macroscopic level. We examine the foundational theory and principles behind these shapes and structures, employing both in situ and post-synthetic methods. Through case studies, we demonstrate the performance of these materials in real-world settings, offering a structuring blueprint to inform the selection of techniques and shapes for diverse applications. Ultimately, we argue that advancing structuring strategies for porous reticular materials is key to closing the gap between laboratory research and industrial utilization.

Ammonia-sensitive halide CsCu2I3 film for gas sensor and stimuli-responsive anti-counterfeiting

Eco-friendly lead-free halide perovskites have emerged as promising materials for multiple applications due to their unique optoelectronic properties. In this work, we investigate the ammonia (NH3)-sensitive CsCu2I3 film for its potential in NH3 sensor and stimuli-responsive fluorescence anti-counterfeiting. CsCu2I3-based NH3 sensor demonstrates a high response to NH3 (△R/R0 = 1.07, at 100 ppm NH3) with rapid response/recovery time (21/19 s), as well as favorable gas selectivity. We proposed a potential NH3 sensing mechanism with the help of a series of semi-quantitative characterizations and excitation-dependent emission experiments. The electron-donating NH3 molecules can efficiently donate electrons to the p-type CsCu2I3 film, bringing about a decrease in film conductivity. Additionally, the adsorption of NH3 can also disorder the CsCu2I3 crystals with a high density of trap states, facilitating an energy transfer from self-trapped excitons (STEs) emission to defect-related emission, along with bright orange luminescence. Inspired by this phenomenon, we proposed a novel application of NH3-induced stimuli-responsive fluorescence for anti-counterfeiting. The results highlight the potential of CsCu2I3 for effective dual-function applications in gas sensors and gas-triggered anti-counterfeiting.

Ultrasensitive In2O3-Based Nanoflakes for Lung Cancer Diagnosis and the Sensing Mechanism Investigated by Operando Spectroscopy

Rapid gas sensing with high sensitivity and selectivity is pivotal in advanced production, in smart living, and increasingly in medical health applications. This study presents a novel Pt@InNiOx nanoflake isoprene sensor that achieves an exceptionally low limit of detection (LOD) at 2 ppb, the lowest reported for isoprene sensors to date. Notably, it exhibits high selectivity and remarkable antihumidity capacity, thus meeting the stringent requirements for lung cancer screening. To unravel the sensing mechanism, we fabricate an operando DRIFTS-Raman cell coupled to online electrical measurements. It reveals that the ultrasensitive performance of Pt@InNiOx nanoflakes stems from the activated conjugated structure of isoprene by Pt nanoclusters and from the enhanced isoprene adsorption and electron interaction due to the nanoflake morphology. The p-n junction constructed by doping Ni maintains Fermi level equilibrium, shielding it from humidity interference. Practically, we integrate these ultrasensitive Pt@InNiOx nanoflakes into a miniaturized portable electronic device that successfully distinguishes lung cancer patients with expiratory isoprene below 40 ppb, from the healthy population with isoprene above 60 ppb, enabling an accurate diagnosis in clinics. Our work not only provides a breakthrough in low-cost, noninvasive cancer screening through breath analysis but also advances the rational design of cutting-edge gas sensing materials.

Mechanism of Interfacial Molecular Interactions Reveals the Intrinsic Factors for the Highly Enhanced Sensing Performance of Ag-Loaded Co3O4

The noble metal-loaded strategy can effectively improve the gas-sensing performances of metal oxide sensors. However, the gas-solid interfacial interactions between noble metal-loaded sensing materials and gaseous species remain unclear, posing a significant challenge in correlating the physical and chemical processes during gas sensing. In this study, in situ diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) and in situ Raman spectroscopy were conducted to collaboratively investigate the interfacial interactions involved in the ethanol gas-sensing processes over Co3O4 and Ag-loaded Co3O4 sensors. In situ DRIFTS revealed differences in the compositions and quantities of sensing reaction products, as well as in the adsorption-desorption interactions of surface species, among Co3O4 and Ag-loaded Co3O4 materials. In parallel, in situ Raman spectroscopy demonstrated that the ethanol atmosphere can modulate the electron scattering of Ag-loaded Co3O4 materials but not of raw Co3O4. In situ experimental results revealed the intrinsic reason for the highly enhanced sensing performances of the Ag-loaded Co3O4 sensors toward ethanol gas, including a decreased optimal working temperature (from 250 to 150 °C), an improved gas response level (from 24 to 257), and accelerated gas recovery dynamics. This work provides an effective platform to investigate the interfacial interactions of sensing processes at the molecular level and further advances the development of high-performance gas sensors.

Breathable MOFs Layer on Atomically Grown 2D SnS2 for Stable and Selective Surface Activation

2D transition metal dichalcogenides (TMDs) have significant research interests in various novel applications due to their intriguing physicochemical properties. Notably, one of the 2D TMDs, SnS2 , has superior chemiresistive sensing properties, including a planar crystal structure, a large surface-to-volume ratio, and a low electronic noise. However, the long-term stability of SnS2 in humid conditions remains a critical shortcoming towards a significant degradation of sensitivity. Herein, it is demonstrated that the subsequent self-assembly of zeolite imidazolate framework (ZIF-8) can be achieved in situ growing on SnS2 nanoflakes as the homogeneous porous materials. ZIF-8 layer on SnS2 allows the selective diffusion of target gas species, while effectively preventing the SnS2 from severe oxidative degradation. Molecular modeling such as molecular dynamic simulation and DFT calculation, further supports the mechanism of sensing stability and selectivity. From the results, the in situ grown ZIF-8 porous membrane on 2D materials corroborates the generalizable strategy for durable and reliable high-performance electronic applications of 2D materials.

Large-Area and Visible-Light-Driven Heterojunctions of In2O3/Graphene Built for ppb-Level Formaldehyde Detection at Room Temperature

Achieving convenient and accurate detection of indoor ppb-level formaldehyde is an urgent requirement to ensure a healthy working and living environment for people. Herein, ultrasmall In₂O₃ nanorods and supramolecularly functionalized reduced graphene oxide are selected as hybrid components of visible-light-driven (VLD) heterojunctions to fabricate ppb-level formaldehyde (HCHO) gas sensors (named InAG sensors). Under 405 nm visible light illumination, the sensor exhibits an outstanding response toward ppb-level HCHO at room temperature, including the ultralow practical limit of detection (pLOD) of 5 ppb, high response (R_a/R_g = 2.4, 500 ppb), relatively short response/recovery time (119 s/179 s, 500 ppb), high selectivity, and long-term stability. The ultrasensitive room temperature HCHO-sensing property is derived from visible-light-driven and large-area heterojunctions between ultrasmall In₂O₃ nanorods and supramolecularly functionalized graphene nanosheets. The performance of the actual detection toward HCHO is evaluated in a 3 m³ test chamber, confirming the practicability and reliability of the InAG sensor. This work provides an effective strategy for the development of low-power-consumption ppb-level gas sensors.