A high power ultrasonic array based test cell

Analysis and experimental validation of longitudinally composite ultrasonic transducers

The longitudinally cascaded piezoelectric ultrasonic transducer is studied which is composed of two longitudinally sandwiched piezoelectric transducers connected together mechanically in series and electrically in parallel. When the losses and load are taken into account, the electromechanical equivalent circuit of the transducer is obtained; the input electric impedance is analyzed and the resonance/anti-resonance frequency equations are obtained assuming one dimensional longitudinal vibrational theory. The relationship among the resonance/anti-resonance frequency, the effective electromechanical coupling coefficient, the mechanical quality factor and the electro-acoustic efficiency with the geometrical dimension, the losses, and the load is analyzed. Two longitudinally composite transducers are designed, made, and measured. It is shown that the theoretical resonance/anti-resonance frequencies, the effective electromechanical coupling coefficient, and the mechanical quality factor are in good agreement with the experimental results. It is expected that this kind of composite transducer can be used in large power and high intensity ultrasonic applications, such as ultrasonic liquid processing, ultrasonic metal machining, and ultrasonic welding and soldering.

Simulation and measurement of nonlinear behavior in a high-power test cell

High-power ultrasound has many diverse uses in process applications in industries ranging from food to pharmaceutical. Because cavitation is frequently a desirable effect within many high-power, low-frequency systems, these systems are commonly expected to feature highly nonlinear acoustic propagation because of the high input levels employed. This generation of harmonics significantly alters the field profile compared with that of a linear system, making accurate field modeling difficult. However, when the short propagation distances involved are considered, it is not unreasonable to assume that these systems may remain largely linear until the onset of cavitation, in terms of classical acoustic propagation. The purpose of this paper is to investigate the possible nonlinear effects within such systems before the onset of cavitation. A theoretical description of nonlinear propagation will be presented and the merits of common analytical models will be discussed. Following this, a numerical model of nonlinearity will be outlined and the advantages it presents for representing nonlinear effects in bounded fields will be discussed. Next, the driving equipment and transducers will be evaluated for linearity to disengage any effects from those formed in the transmission load. Finally, the linearity of the system will be measured using an acoustic hydrophone and compared with finite element analysis to confirm that nonlinear effects are not prevalent in such systems at the onset of cavitation.

Noninvasive field measurement of low-frequency ultrasonic transducers operating in sealed vessels

This paper describes a noninvasive technique utilizing the acousto-optic effect, laser interferometry, and tomographic principles that have been implemented to measure the acoustic fields generated by low-frequency ultrasonic transducers operating into sealed, water-loaded vessels commonly used in industrial processing applications. A customized scanning frame, incorporating both linear and rotational stages, has been developed to facilitate manipulation of the laser head and vessel under evaluation. First, transmitted pressure profiles in air are predicted from surface displacement data acquired directly by laser measurement of the vibrating aperture. These profiles were then used to verify the measured fields obtained via conventional tomographic scanning procedures, coupled with laser interferometry, applied within a draft-proof scanning facility under free-field conditions. Next, the finite element code PZF(lex) was employed for the prediction of pressure fields within cylindrical cell configurations. Finally, precise manipulation of the laser firing angle and position was implemented in order to compensate for the effects of refraction at the cell wall boundaries, and to re-establish the projections required for the reconstruction algorithm. The experimental results demonstrate good corroboration with the PZF(lex) predictions, validating its application of ultrasound as a virtual prototyping tool for the design of high power ultrasonic test vessels.