Wastewater treatment by membrane ultrafiltration enhanced with ultrasound: Effect of membrane flux and ultrasonic frequency

Electrokinetic Enhancement of Membrane Techniques for Efficient Nanoparticle Separation and Preconcentration

Efficient separation and preconcentration of nanoparticles are crucial in a wide range of biomedical applications, particularly as target substances continue to diminish in size. In this study, we introduce an electric field-assisted membrane system that synergistically combines oversized-pore membranes with an electrokinetic particle retention mechanism. Utilizing Ti/Au-coated poly(tetrafluoroethylene) (PTFE) membranes, our approach generates electrokinetic forces to effectively separate and retain charged nanoparticles even smaller than the pores, achieving a separation efficiency over 99% and a preconcentration factor of 1.76 within 10 min. Additionally, membrane fouling and transmembrane pressure are significantly reduced compared to conventional filtration techniques, offering advantages such as lower driving pressure and improved particle recovery. Rigorous experimental analysis and theoretical modeling reveal that this method establishes a critical balance between drag and electrokinetic forces acting on the nanoparticles, thereby enhancing separation and concentration efficiencies. Our research outcome paves the way for advanced particle manipulation techniques, potentially transforming biomolecule enrichment practices in diverse biomedical fields, including point-of-care diagnostics, highly sensitive biochemical detection, and bioprocessing applications.

High-flux ultrasonic processing for lithium separation using ionic liquid impregnated composite membranes

Battery industry, one of the most crucial components of the modern world, relies heavily on lithium production, and brines from the spent battery materials is one of the most important sources to exploit lithium. A new ultrasonic assisted membrane processing is proposed for lithium separation simulated brine. The effects of membrane composition, feed concentration, and ultrasonic conditions on the lithium extraction efficiency have been explored. The composite membrane including polysulfone (PSF) as the support and 1-alkyl-3-methylimidazolium hexafluorophosphate and tributyl phosphate as ionic liquid membrane. A porous PVC membrane has been used for prevention of the ILM loss. The optimal ultrasonic frequency is approximately 250 kHz, which matches the bulk modulus of the membrane and enhances the separation efficiency. Higher frequencies and optimized amplitude and pulse cycle settings further improve the lithium flux and selectivity. Moreover, higher flux and selectivity are achieved when separating lithium from alkali metal chlorides at higher feed concentrations, ranging from 250 ppm to 1000 ppm. The mechanism of enhanced lithium extraction by ultrasonics is attributed to the combination of microbubble formation, cavitation, and heat generation, which disrupt the concentration gradient and facilitate lithium transport across the membrane.

Ultrasonic reactor set-ups and applications: A review

Sonochemistry contributes to green science as it uses less hazardous solvents and methods to carry out a reaction. In this review, different reactor designs are discussed in detail providing the necessary knowledge for implementing various processes. The main characteristics of ultrasonic batch systems are their low cost and enhanced mixing; however, they still have immense drawbacks such as their scalability. Continuous flow reactors offer enhanced production yields as the limited cognition which governs the design of these sonoreactors, renders them unusable in industry. In addition, microstructured sonoreactors show improved heat and mass transfer phenomena due to their small size but suffer though from clogging. The optimisation of various conditions of regulations, such as temperature, frequency of ultrasound, intensity of irradiation, sonication time, pressure amplitude and reactor design, it is also discussed to maximise the production rates and yields of reactions taking place in sonoreactors. The optimisation of operating parameters and the selection of the reactor system must be considered to each application's requirements. A plethora of different applications that ultrasound waves can be implemented are in the biochemical and petrochemical engineering, the chemical synthesis of materials, the crystallisation of organic and inorganic substances, the wastewater treatment, the extraction processes and in medicine. Sonochemistry must overcome challenges that consider the scalability of processes and its embodiment into commercial applications, through extensive studies for understanding the designs and the development of computational tools to implement timesaving and efficient theoretical studies.

The Evolution of Sonochemistry: From the Beginnings to Novel Applications

Sonochemistry is the use of ultrasonic waves in an aqueous medium, to generate acoustic cavitation. In this context, sonochemistry emerged as a focal point over the past few decades, starting as a manageable process such as a cleaning technique. Now, it is found in a wide range of applications across various chemical, physical, and biological processes, creating opportunities for analysis between these processes. Sonochemistry is a powerful and eco-friendly technique often called "green chemistry" for less energy use, toxic reagents, and residues generation. It is increasing the number of applications achieved through the ultrasonic irradiation (USI) method. Sonochemistry has been established as a sustainable and cost-effective alternative compared to traditional industrial methods. It promotes scientific and social well-being, offering non-destructive advantages, including rapid processes, improved process efficiency, enhanced product quality, and, in some cases, the retention of key product characteristics. This versatile technology has significantly contributed to the food industry, materials technology, environmental remediation, and biological research. This review is created with enthusiasm and focus on shedding light on the manifold applications of sonochemistry. It delves into this technique's evolution and current applications in cleaning, environmental remediation, microfluidic, biological, and medical fields. The purpose is to show the physicochemical effects and characteristics of acoustic cavitation in different processes across various fields and to demonstrate the extending application reach of sonochemistry. Also to provide insights into the prospects of this versatile technique and demonstrating that sonochemistry is an adapting system able to generate more efficient products or processes.

Recent advances of ultrasound applications in the oil and gas industry

In the last two decades, ultrasound (US) technologies research has increasingly earned attention for applications in the oil and gas industry. Numerous laboratory and field research have proven ultrasonics as an efficient, sustainable and cost-effective technology for improving well productivity. This paper pursues the elaboration of a comprehensive review of the most recent research related to ultrasonic technologies for applications in the oil and gas industry. Statistical analysis of different functional categories and classification of the research publications were performed. Considering the research reviewed, there is a huge gap between numerical and field studies in comparison with the numerous laboratory studies, deeming it necessary to increase efforts on developing mathematical and numerical models and field-testing cases of the ultrasonic effect. A comprehensive review of the ultrasonic waves' mechanisms of action for enhanced oil recovery (EOR) and emulsification/demulsification was conducted. Despite the lack of consensus regarding the mechanisms, cavitation and thermal effects on wellbore fluid and formation rock have been widely accepted as two of the most influencing mechanisms. A compilation of the state-of-the-art research of numerical, laboratory and field studies in the last two decades was assembled. Most authors agreed that ultrasonics is a highly efficient method for EOR and emulsion treatment if the optimal conditions are identified and achieved. The development of screening criteria for the application of ultrasonic waves was recommended, as this technique and the same parameters should not be utilized for all reservoir types. Treatment with ultrasound waves has shown improvement of oil recovery efficiency rates of over 90% and viscosity reduction values over 80%. The most efficient results were observed when in combination with another conventional EOR method, where ultrasound boosts recovery efficiency. Potential new applications related to rock mechanics and additional research topics were also recommended.

Membrane processes enhanced by various forms of physical energy: A systematic review on mechanisms, implementation, application and energy efficiency

Membrane technologies in water and wastewater treatment have been eagerly pursued over the past decades, yet membrane fouling remains the major bottleneck to overcome. Membrane fouling control methods which couple membrane processes with online in situ application of external physical energy input (EPEI) are getting closer and closer to reality, thanks to recent advances in novel materials and energy deliverance methods. In this review, we summarized recent studies on membrane fouling control techniques that depend on (i) electric field, (ii) acoustic field, (iii) magnetic field, and (iv) photo-irradiation (mostly ultraviolet or visible light). Mechanisms of each energy input were first reported, which defines the applicability of these methods to certain wastewater matrices. Then, means of implementation were discussed to evaluate the compatibility of these fouling control methods with established membrane techniques. After that, preferred applications of each energy input to different foulant types and membrane processes in the experiment reports were summarized, along with a discussion on the trends and knowledge gaps of such fouling control research. Next, specific energy consumption in membrane fouling control and flux enhancement was estimated and compared, based on the experimental results reported in the literature. Lastly, strength and weakness of these methods and future perspectives were presented as open questions.

Livestock and poultry farm wastewater treatment and its valorization for generating value-added products: Recent updates and way forward

Livestock and poultry wastewater poses a potent risk factor for environmental pollution accelerating disease load and premature deaths. It is characterized by high chemical oxygen demand, biological oxygen demand, suspended solids, heavy metals, pathogens, and antibiotics, among other contaminants. These contaminants have a negative impact on the quality of soil, groundwater, and air, and is a potential hazard to human health. Depending on the specific characteristics of wastewater, such as the type and concentration of pollutants present; several physical, chemical and biological strategies have been developed for wastewater treatment. This review aims at providing comprehensive overview of the profiling of livestock wastewater from the dairy, swine and poultry sub-sectors along with the biological (annamox and genetically modified bacteria) and physico-chemical treatment methodologies, and valorisation for the generation of value-added products such as bioplastics, biofertilizers, biohydrogen and microalgal-microbial fuel cells. Additionally, future perspectives for efficient and sustainable wastewater treatment are contemplated.

Ultrasonic Energy as an Agent to Aid Water Treatment in the Coagulation Process

The aim of the study was to estimate the effectiveness of ultrasonic coagulation aiding. The effect of ultrasound exposure alone and associated systems (ultrasound exposure/coagulant) on the contamination of natural water was examined. The evaluation of the test results was based on changes in indicators, such as TOC, color, turbidity, and electrokinetic potential. Three different coagulants were used in the tests of associated systems. The tests included basic processes related to volumetric coagulation, such as agitation, flocculation, and sedimentation. Sonication of water samples was carried out at a constant frequency of 22 kHz, variable vibration amplitude of 8–16 μm, and an exposure time of 1–5 min. The most efficient removal of organic contaminants from the water tested was achieved at a maximum amplitude of A = 16 μm, with effectiveness reaching 29% (TOC). In the tests of the associated systems, the effect of ultrasound exposure on the removal of water turbidity (an increase in the effectiveness of 25–35%) was generally greater than that on water color (8–21%). This relationship reflects the differentiated effect of ultrasonic energy on colloids of different stability. In removing turbidity, ultrasound exposure had the most favorable effect on aluminum sulfate. In respect of color, a better result was obtained using the modified coagulant. The possibility of reducing the coagulant dose confirmed the aiding effect of ultrasound. In the coagulation process, ultrasound exposure has a positive effect on the course of flocculation and the sedimentation of suspensions. In addition to the reduction in the doses of chemical reagents, it also leads to the modification of the post-coagulation sludge structure.

Ultrasounds Energy as an Agent of Polyelectrolyte Modification Prior to Sewage Sludge Conditioning

The presented research concerned the phenomenon of polyelectrolyte changes resulting from modification by applying the ultrasonic field. The main aim of this research was to determine the activation degree of this macromolecular chemical compound and its effect on sewage sludge subjected to conditioning and followed by dewatering. The overall goal was to investigate the potential way of reducing the dosage of chemical compounds prior to sewage sludge conditioning. The polyelectrolyte samples were sonicated with the ultrasonic disintegrator UD-20 coupled with a sandwich concentrator. The power output of the generator was 180 W and the ultrasonic field frequency was 22 kHz. To describe the geometrical characteristics of the separated phases, the following parameters were determined: surface area (AA), perimeter (LA) and non-dimensional coefficient. With reference to the obtained results, the most significant quantitative changes in shape and size of the separated phases were observed for the ultrasonic field exposure time in the range of 0 to 10 s. This was in agreement with the results observed during dewatering of the investigated sewage sludge. In view of the quantitative analysis of the structure of the polyelectrolyte subjected to the ultrasonic modification, dewatering of sewage sludge was considerably improved by the application of the presented method.

Biological-based control strategies for MBR membrane biofouling: a review

Membrane bioreactor (MBR) technology has been paid extensive attention for wastewater treatment because of its advantages of high effluent quality and minimized occupation space and sludge production. However, the membrane fouling is always an inevitable problem, which causes high operation and maintenance costs and prevents the wide use of MBR technology. The membrane biofouling is the most complicated and has relatively slow progress among all types of fouling. In recent years, many membrane biofouling control methods have been developed. Different from the physical or chemical methods, the biological-based strategies are not only more effective for membrane biofouling control, but also milder and more environment-friendly and, therefore, have been increasingly employed. This paper mainly focuses on the mechanism, unique advantages and development of biological-based control strategies for MBR membrane biofouling such as quorum quenching, uncoupling, flocculants and so on. The paper summarizes the up-to-date development of membrane biofouling control strategies, emphasizes the advantages and promising potential of biological-based ones, and points out the direction for future studies.

Innovative membrane photobioreactor for sustainable CO2 capture and utilization

The rising of greenhouse-gas emissions (GHG), during the last 200 years, is associated to the well known global warming phenomena. One of the main sources of CO₂-equivalent GHGs emissions are the environmental protection plants accounting for 1.57% of the global emissions and thus sustainable and effective technologies for their mitigation are strongly needed. The current paper presents and discusses the assessment of an innovative membrane photo-bioreactor (MPBR) whose aim was the promotion of CO₂ capture from conveyed flows, such as those from wastewater treatment plants (WWTPs), landfill and composting plants, for production and energy valorisation of algal biomass. Chlorella vulgaris microalgae strain was selected as photosynthetic platform for the abovementioned purposes. The influence of various operating parameters has been explored, including the photosynthetic photon flux densities (PPFD) (60 and 120 μmol m^-2 s^-1), liquid/gas ratio (L/G = 5, 10 or 15) and CO₂ concentration (5, 10 and 15%) in order to investigated their effects on carbon capture effectiveness and biomass production. The results demonstrated that the increasing of PPFD significantly enhanced the biomass production in terms of biomass productivity (P) and total dry weight (DW). The highest biomass concentration of 1.01 g L^-1 was achieved at PPFD of 120 μmol m^-2 s^-1 with a L/G of 15. Under the aforementioned conditions, carbon dioxide removal efficiency (RE) reached values up to 80%. In addition, the novel MPBR equipped with an innovative self-forming dynamic membrane (SFDM) showed a simultaneous biomass harvesting rate of 41 g m^-2 h^-1.

The Impact of an Ultrasonic Field on the Efficiency of Coke Wastewater Treatment in a Sequencing Batch Reactor

The growing production of coke and, consequently, coke wastewater is a significant problem for the environment. Coke wastewater, because it contains high amounts of toxic substances, is classified as an extremely hazardous industrial wastewater. The treatment of such wastewater requires a combination of advanced physicochemical and biological methods. The aim of the research was to investigate the effectiveness of the application of the ultrasonic disintegration of coke wastewater in a sequencing batch reactor (SBR). The tests were conducted in two stages, wherein the first stage involved determining the most favorable sonication conditions, that is, time and amplitude. The authors used the following amplitudes: 31 µm; 61.5 µm; 92 µm; 123 µm and times: 120 s; 240 s; 480 s; 960 s. The second stage focused on treating coke wastewater in SBRs (Reactor A—a proportion of coke wastewater in the mixture: 5%, 10%, and 20%; reactor B—sonicated coke wastewater, proportion in mixture: 5%, 10%, 20%). The efficiency of the treatment process was determined based on the rate of removal of selected parameters: chemical oxygen demand (COD), total organic carbon (TOC), inorganic carbon (IC), ammoniacal nitrogen (N-NH4), total nitrogen (TN), the course of pH changes. The study revealed that sonication of coke wastewater increased biodegradability and reduced its toxicity. The use of the preliminary sonication of coke wastewater before biological treatment improved the degree of removal of the tested parameters by approximately 10%. The volumetric ratio of coke wastewater in the mixture had the greatest impact on the obtained results. The use of an ultrasound field allows the treatment process to be executed with a coke wastewater addition exceeding 10%. In addition, it was found that in order to increase the coke wastewater treatment efficiency, one should optimize individual phases in the SBR and the pollution load.

Recent advances in applications of power ultrasound for petroleum industry

Power ultrasound, as an emerging green technology has received increasing attention of the petroleum industry. The physical and chemical effects of the periodic oscillation and implosion of acoustic cavitation bubbles can be employed to perform a variety of functions. Herein, the mechanisms and effects of acoustic cavitation are presented. In addition, the applications of power ultrasound in the petroleum industry are discussed in detail, including enhanced oil recovery, oil sand extraction, demulsification, viscosity reduction, oily wastewater treatment and oily sludge treatment. From the perspective of industrial background, key issue and resolution mechanism, current applications and future development of power ultrasound are discussed. In addition, the effects of acoustic parameters on treatment efficiency, such as frequency, acoustic intensity and treatment time are analyzed. Finally, the challenges and outlook for industrial application of power ultrasound are discussed.

In-situ ultrasound-assisted control of polymeric membrane fouling

Membrane separation processes have been more widely applied to industrial activities, especially in water and wastewater treatment. However, there are still challenges associated with the use of membranes. Concentration polarization and fouling can cause significant permeate flux decay during the filtration process, hindering its efficiency and increasing cost. Among many strategies, the combination of membrane filtration with ultrasound (US) application has shown promising results in reducing membrane fouling. The main goal of this research was to identify the effect of US frequency, US power intensity and feed solid concentration on permeate flux during ultrafiltration of simulated latex paint effluent. Maximum increase in permeate flux of 19.7% was obtained by applying 20 kHz and 0.29 W cm^-2 to a feed solution containing 0.075 wt% of solid. Overall, the application of US improves permeate flux by reducing fouling of ultrafiltration polymeric membrane.

A critical review on ultrasonic-assisted fouling control and cleaning of fouled membranes

Fouling is one of the most challenging problems impacting the performance of membrane-based separation technology. In recent years, ultrasound have been widely applied as an unconventional method to control membrane fouling, as well as to enhance membrane cleaning. The aim of the present work is to review the current literature and the recent developments related to the use of ultrasound as an innovative and alternative approach to improve the fouling behavior of membrane separation processes. The theory underlying ultrasonic-assisted phenomena is reviewed, together with operational factors that influence the effectiveness of the ultrasound treatment, such as frequency, power intensity, pressure, temperature, pH, and operation mode. Ultrasound irradiation effectively aids the cleaning of contaminated surfaces and enhances the permeate flux, owing to cavitation phenomena and powerful convective currents, associated with secondary phenomena, such as microstreamers, shock waves, and heating. However, the lifetime of the membranes should be carefully evaluated when applying ultrasonication as a technique of cleaning or controlling membrane fouling. Indeed, the integrity of membranes after sonication and the control of erosion produced by high ultrasonic intensities are key issues hindering the scale-up of this approach in the membrane industry. This reviews highlights the topics requiring more investigations, specifically to evaluate the economic aspects of ultrasonic assisted fouling control and cleaning in membrane processes.

Pseudo wastewater treatment by combining adsorption and phytoaccumulation on the Acrostichum aureum Linn. plant/activated carbon system

In this study, the pseudo wastewater containing Zn, Fe, Cu ions was clean-up by a combination of physical adsorption onto activated carbon medium and phytoaccumulation using Acrostichum aureum Linn. plants. The adsorption capability of the activated carbon for the Fe, Cu, and Zn ions was 3.05, 3.72, and 2.85 mg·g - 1, respectively, at the saturation. The phytoaccumulation performance was proved by analyzing the individual residual ash collected after pyrolysis up to 1000 °C of the leaf, stem, and root of the plants. Thermal analyses of thermogravimetry data showed that the weight of the residual ash of the phytoremediated leaf, stem, and root of the plants was 37.0, 19.0, and 65.7 wt.%, respectively. Energy-dispersive X - ray spectroscopy determined the amount of Fe element in the residual ash of phytoremediated root is 7.05 wt.%, while that of the initial root is 1.18 wt.%. Conclusively, it can be proved that combining physical and biological processes is feasible to treat wastewater containing metal ions.

Evaluation of the ultrasound effect on treated municipal wastewater

In this research, ultrasound (US; 26 kHz) application was evaluated as tertiary treatment of treated municipal wastewater coming from conventional activated sludge (AS) and constructed wetland (CW) systems. The degree of disinfection was evaluated through the total (TC) and faecal (FC) coliforms and by somatic coliphages (SCs) determinations. The experiments were carried out without temperature control at times of 200, 400 and 600 s and with temperature control (298.1 K) at 600, 1200 and 1800 s. Changes in the concentrations of C, N and P were also studied. The results shown that treatment without temperature control allowed 100% inactivation for TC, FC and SC at 600 s, while maximum with temperature was achieved at 1800 s. Temperature was an important factor influencing pathogens inactivation. In both cases, microorganism concentrations complied with different international guidelines for the reuse of treated wastewater. At 1800 s sonication concentrations of biochemical oxygen demand, chemical oxygen demand and total phosphorus were reduced 39.5, 39.4, 50.0 and 37.3% TN in the AS-treated water and 24.0, 49.8, 20.2 and 7.7% in the CW-treated water, respectively. In both cases, the formation of H⋅ and OH⋅ radicals is most likely related to the observed pollutants removal. While energy consumption of ultrasound was higher than other advanced treatments such as electrocoagulation, its implementation allows the simultaneous removal of pathogens and organic pollutants without the generation of toxic by-products. In conclusion, ultrasound can be implemented as tertiary treatment of municipal wastewater for the removal of biological and organic pollution, according to reuse guidelines in terms of pathogens presence.

Ultrasonic assisted ultrafiltration process for emulsification of oil field produced water treatment

Ultrafiltration has been proven to be very effective in the treatment of oil-in-water emulsions, since no chemical additives are required. However, ultrafiltration has its limitations, the main limits are concentration polarization resulting to permeate flux decline with time. Adsorption, accumulation of oil and particles on the membrane surface which causes fouling of the membrane. Studies have shown that the ultrasonic is effective in cleaning of fouled membrane and enhancing membrane filtration performance. But the effectiveness also, depends on the selection of appropriate membrane material, membrane geometry, ultrasonic module design, operational and processing condition. In this study, a hollow and flat-sheet polyurethane (PU) membranes synthesized with different additives and solvent were used and their performance evaluated with oil-in-water emulsion. The steady-state permeate flux and the rejection of oil in percentage (%) at two different modes were determined. A dry/wet spinning technique was used to fabricate the flat-sheet and hollow fibre membrane (HFMs) using Polyethersulfone (PES) polymer base, Polyvinylpyrrolidone (PVP) additive and N, N-Dimethylacetamide (DMAc) solvent. Ultrasonic assisted cross-flow ultrafiltration module was built to avoid loss of ultrasonic to the surrounding. The polyurethane (PU) was synthesized by polymerization and sulphonation to have an anionic group (-OH; -COOH; and -SO₃H) on the membrane surface. Changes in morphological properties of the membrane had a significant effect on the permeate flow rate and oil removal. Generation of cavitation and Brownian motion by the ultrasonic were the dominant mechanisms responsible for ultrafiltration by cracking the cake layers and reducing concentration polarization at the membrane surface. The percentage of oil after ultrafiltration process with ultrasonic is about 90% compared to 49% without ultrasonic. Ultrasonic is effective in enhancing the membrane permeate flux and controlling membrane fouling.