Ultrasonic assisted dyeing: dyeing of acrylic fabrics C.I. Astrazon Basic Red 5BL 200%

Exhaust reactive dyeing of lyocell fabric with ultrasonic energy

Successful dyeing of lyocell, a biodegradable regenerated cellulose fiber, in fabric form is a challenging job. This article reports the successful reactive dyeing of lyocell fabrics with assistance of ultrasonic (US) energy via exhaust process, and compares the results with conventional (CN) exhaust dyeing process. Two commercial reactive dyes CI Reactive Red 195 and CI Reactive Blue 250 were used. Factors affecting dyeing such as fixation time, temperature and dyeing auxiliaries were compared for both processes. Under identical dyeing conditions, US dyed samples offered significantly much higher dyeing performance (i.e. color yield (>40%), dye fixation (>17%)) compared to CN process. Additionally, US exhaust process resulted in significant savings in terms of thermal energy (10 °C), capital (20 g/L NaCl and 2 g/L Na₂CO₃), and offered 33% higher production rate with yet improved dyeing performance (color yield up to ~7%, dye fixation up to ~5%) when compared under recommended conditions for two processes. Moreover, US dyeing poses considerably lower pollution (chemical oxygen demand 15-18% and total dissolved solids 32-36%) to the effluent in comparison to CN exhaust dyeing process. Furthermore, nearly identical colorfastness results and fiber surface morphology endorse use of US energy as a better, cost effective and relatively environment friendly technique for successful reactive dyeing of lyocell.

Ultrasound-assisted pre-treatment and dyeing of jute fabrics with reactive and basic dyes

Ultrasonic dyeing has been investigated as a means to increase the diffusion of the dye molecules into the fiber for the dyeing of various fibers. However, for scouring, bleaching, and dyeing of jute fabrics, the beneficial effect of sonication was never realized. In this work, we report the effect of sonicated scouring and bleaching of jute fabrics on their physicomechanical properties and the dyeability in the conventional dyeing with reactive and basic dyes. The sonicated scoured and bleached fabric showed higher whiteness index and weight loss but the tensile strength and yellowness index decreased compared to the conventionally scoured and bleached jute fabric. The sonicated scoured fabric showed partial removal of lignin but the conventionally scoured fabric did not show any change in lignin content. It was found that in the case of conventional dyeing, the sonicated scoured and bleached fabric produced higher color strength than the jute fabric scoured and bleached at the same conditions but without sonication. Moreover, we also investigated the effect of ultrasound on the dyeing and color fastness properties of jute fabric dyed with two reactive and two basic dyes. It was found that the sonicated dyeing produced higher color strength compared to the fabrics dyed without sonication. Both conventional and sonicated dyed fabric showed very similar color fastness properties to light, washing, and rubbing indicating no degradation of dyes occurred during sonicated dyeing.

Pad ultrasonic batch dyeing of causticized lyocell fabric with reactive dyes

Conventionally, cellulosic fabric dyed with reactive dyes requires significant amount of salt. However, the dyeing of a solvent spun regenerated cellulosic fiber is a critical process. This paper presents the dyeing results of lyocell fabrics dyed with conventional pad batch (CPB) and pad ultrasonic batch (PUB) processes. The dyeing of lyocell fabrics was carried out with two commercial dyes namely Drimarine Blue CL-BR and Ramazol Blue RGB. Dyeing parameters including concentration of sodium hydroxide, sodium carbonate and dwell time were compared for the two processes. The outcomes show that PUB dyed samples offered reasonably higher color yield and dye fixation than CPB dyed samples. A remarkable reduction of 12h in batching time, 18ml/l in NaOH and 05g/l in Na₂CO₃ quantity was observed for PUB processed samples producing similar results compared to CPB process, making PUB a more economical, productive and an environment friendly process. Color fastness examination witnessed identical results for both PUB and CPB methods. No significant change in surface morphology of PUB processed samples was observed through scanning electron microscope (SEM) analysis.

Batchwise dyeing of bamboo cellulose fabric with reactive dye using ultrasonic energy

Bamboo is a regenerated cellulose fiber usually dyed with reactive dyes. This paper presents results of the batchwise dyeing of bamboo fabric with reactive dyes by ultrasonic (US) and conventional (CN) dyeing methods. The study was focused at comparing the two methods for dyeing results, chemicals, temperature and time, and effluent quality. Two widely used dyes, CI Reactive Black 5 (bis-sulphatoethylsulphone) and CI Reactive Red 147 (difluorochloropyrimidine) were used in the study. The US dyeing method produced around 5-6% higher color yield (K/S) in comparison to the CN dyeing method. A significant savings in terms of fixation temperature (10°C) and time (15 min), and amounts of salt (10 g/L) and alkali (0.5-1% on mass of fiber) was realized. Moreover, the dyeing effluent showed considerable reductions in the total dissolved solids content (minimum around 29%) and in the chemical oxygen demand (minimum around 13%) for the US dyebath in comparison to the CN dyebath. The analysis of colorfastness tests demonstrated similar results by US and CN dyeing methods. A microscopic examination on the field emission scanning electron microscope revealed that the US energy did not alter the surface morphology of the bamboo fibers. It was concluded that the US dyeing of bamboo fabric produces better dyeing results and is a more economical and environmentally sustainable method as compared to CN dyeing method.

A review on textile sonoprocessing: a special focus on sonosynthesis of nanomaterials on textile substrates

The chemical and physical effects of ultrasound with a frequency above 16kHz, higher than the audible frequency of the human ear, have proven to be a useful tool for variety of systems ranging from the application of ultrasound in environmental remediation to the cooperation of ultrasound waves with chemical processing regarding as sonochemistry. Ultrasound opened up new advances in textile wet processing including desizing, scouring, bleaching, dyeing, printing and finishing and also nanoprocessing including nanopretreatment, nanodyeing, nanoprinting and nanofinishing. Use of ultrasound appears to be a promising alternative technique to reduce energy, chemicals and time involved in various operations. Over the past years there has been an enormous effort on using sonochemistry for the synthesis of nanomaterials on various textile materials. In situ sonosynthesis of nanoparticles and nanocomposites on different textiles is a pioneering approach driving future investigations. With such wide range of applications and vast ever increasing publications, the objective of this paper is presenting a comprehensive review on ultrasound application in textile from early time to now by the main emphasis on the sonosynthesis of nanomaterials outlining directions toward future research.

Ultrasound-assisted dyeing of cellulose acetate

The possibility of reducing the use of auxiliaries in conventional cellulose acetate dyeing with Disperse Red 50 using ultrasound technique was studied as an alternative to the standard procedure. Dyeing of cellulose acetate yarn was carried out by using either mechanical agitation alone, with and without auxiliaries, or coupling mechanical and ultrasound agitation in the bath where the temperature range was maintained between 60 and 80 °C. The best results of dyeing kinetics were obtained with ultrasound coupled with mechanical agitation without auxiliaries (90% of bath exhaustion value at 80 °C). Hence the corresponding half dyeing times, absorption rate constants according to Cegarra-Puente modified equation and ultrasound efficiency were calculated confirming the synergic effect of sonication on the dyeing kinetics. Moreover the apparent activation energies were also evaluated and the positive effect of ultrasound added to mechanical agitation was evidenced by the lower value (48 kJ/mol) in comparison with 112 and 169 kJ/mol for mechanical stirring alone with auxiliaries and without, respectively. Finally, the fastness tests gave good values for samples dyed with ultrasound technique even without auxiliaries. Moreover color measurements on dyed yarns showed that the color yield obtained by ultrasound-assisted dyeing at 80 °C of cellulose acetate without using additional chemicals into the dye bath reached the same value yielded by mechanical agitation, but with remarkably shorter time.

Ultrasonic preparation of cationic cotton and its application in ultrasonic natural dyeing

Cationization of cotton fabric was conferred by the sonicator reaction of cellulose with bromoacetyl bromide, followed by substitution of the terminal bromo groups by triethylamine. Experiments showed that the optimal volume of bromoacetyl bromide necessary to succeed the first stage was 0.4 mL. The order of weight gain for various processes indicates, ultrasound, 25 kHz> ultrasound, 40 kHz> mechanical stirring. Also, for the second stage the order of nitrogen contents indicates ultrasound, 25 kHz> ultrasound, 40 kHz> mechanical stirring. The structures of both untreated and cationic fibres were investigated by FTIR spectroscopy. Modified cotton fabric was subsequently dyed in both conventional and ultrasonic techniques with isosalipurposide dye isolated from Acacia cyanophylla yellow flowers. The effect of dye bath pH, ultrasonic power and frequency, dyeing time and temperature were studied and the order of K/S values indicates ultrasound, 25 kHz > ultrasound, 40 kHz > CH. ultrasound was also found to enhance the dye uptake and the overall fastness properties. Analysis of the sorption isotherms of isosalipurposide dye on cationic cotton fabric shows that the Languimir isotherm equation is best able to correlate the data.

Ultrasound assisted copolymerization of acrylonitrile with N-amino phenyl maleimides and N-amino phenyl 2,3 dimethyl maleimides

The N-amino phenyl maleimide (N-APhM) and N-amino phenyl 2,3 dimethyl maleimide (N-APhDiMeM) derivatives were prepared by the condensation of phenyl hydrazine with maleic anhydride and 2,3 dimethyl maleic anhydride respectively. (13)C NMR spectroscopy proved the formation of the symmetric amino maleimide structure and not the pyridazinone or aminoisomaleimides. The copolymerization of acrylonitrile with the (N-APhM) and (N-APhDiMeM) were prepared using ultrasound. The thermal behavior of the prepared copolymers, under nitrogen atmosphere, was investigated using thermogravimetry (TG) techniques. The dyeing of the copolymers formed has been studied using both conventional and ultrasonic techniques. The effect of dye bath pH, ultrasonic power, dyeing time and temperature were studied. Color strength values obtained were found to be higher using ultrasound than with conventional heating. The results of fastness properties of the dyed copolymers were also studied.

Ultrasound for low temperature dyeing of wool with acid dye

The possibility of reducing the temperature of conventional wool dyeing with an acid levelling dye using ultrasound was studied in order to reach exhaustion values comparable to those obtained with the standard procedure at 98 °C, obtaining dyed samples of good quality. The aim was to develop a laboratory method that could be transferred at industrial level, reducing both the energy consumption and fiber damage caused by the prolonged exposure to high temperature without the use of polluting auxiliary agents. Dyeings of wool fabrics were carried out in the temperature range between 60 °C and 80 °C using either mechanical or ultrasound agitation of the bath and coupling the two methods to compare the results. For each dyeing, the exhaustion curves of the dye bath were determined and the better results of dyeing kinetics were obtained with ultrasound coupled with mechanical stirring. Hence the corresponding half dyeing times, absorption rate constants according to Cegarra-Puente modified equation and ultrasonic efficiency were calculated in comparison with mechanical stirring alone. In the presence of ultrasound the absorption rate constants increased by at least 50%, at each temperature, confirming the synergic effect of sonication on the dyeing kinetics. Moreover the apparent activation energies were also evaluated and the positive effect of ultrasound was ascribed to the pre-exponential factor of the Arrhenius equation. It was also shown that the effect of ultrasound at 60 °C was just on the dye bath, practically unaffecting the wool fiber surface, as confirmed by the results of SEM analysis. Finally, fastness tests to rubbing and domestic laundering yielded good values for samples dyed in ultrasound assisted process even at the lower temperature. These results suggest the possibility, thanks to the use of ultrasound, to obtain a well equalized dyeing on wool working yet at 60°C, a temperature process strongly lower than 98°C, currently used in industry, which damages the mechanical properties of the fibers.

Cold Pad-Batch dyeing method for cotton fabric dyeing with reactive dyes using ultrasonic energy

Reactive dyes are vastly used in dyeing and printing of cotton fibre. These dyes have a distinctive reactive nature due to active groups which form covalent bonds with -OH groups of cotton through substitution and/or addition mechanism. Among many methods used for dyeing cotton with reactive dyes, the Cold Pad Batch (CPB) method is relatively more environment friendly due to high dye fixation and non requirement of thermal energy. The dyed fabric production rate is low due to requirement of at least twelve hours batching time for dye fixation. The proposed CPB method for dyeing cotton involves ultrasonic energy resulting into a one third decrease in batching time. The dyeing of cotton fibre was carried out with CI reactive red 195 and CI reactive black 5 by conventional and ultrasonic (US) method. The study showed that the use of ultrasonic energy not only shortens the batching time but the alkalis concentrations can considerably be reduced. In this case, the colour strength (K/S) and dye fixation (%F) also enhances without any adverse effect on colour fastness of the dyed fabric. The appearance of dyed fibre surface using scanning electron microscope (SEM) showed relative straightening of fibre convolutions and significant swelling of the fibre upon ultrasonic application. The total colour difference values ΔE (CMC) for the proposed method, were found within close proximity to the conventionally dyed sample.

Ultrasound for wool dyeing and finishing

The effects of ultrasound at 35-39 kHz on several wool dyeing and finishing processes have been investigated as a way of reducing environmental impact. Ultrasound improved the effectiveness of cleaning scoured wool in water and to a lesser extent in water-nonionic surfactant. Scanning electron microscopy did not indicate any surface damage. Fluorescence microscopy revealed increased levels of sulphydryl groups on the wool surface suggesting ultrasound caused the removal of thioester-bound lipids. Ultrasound pre-treatment increased the effectiveness of subsequent oxidative-reductive bleaching, but had no effect on the uptake of acid levelling and acid milling dyes. The pre-treatment retarded the uptake of reactive dye, possibly by increasing the crystallinity of the fibre or removing surface bound lipids. Ultrasound did not improve dyeing under conditions that are currently used in industry, but did show potential to reduce the chemical and energy requirements of dyeing wool with reactive and acid milling dyes, but not acid levelling dyes.