Novel applications of ultrasonic atomization in the manufacturing of fine chemicals, pharmaceuticals, and medical devices

Unraveling the potential of non-thermal ultrasonic contact drying for enhanced functional and structural attributes of pea protein isolates: A comparative study with spray and freeze-drying methods

The challenge of preserving the quality of thermal-sensitive polymeric materials specifically proteins during a thermal drying process has been a subject of ongoing concern. To address this issue, we investigated the use of ultrasound contact drying (USD) under non-thermal conditions to produce functionalized pea protein powders. The study extensively examined functional and physicochemical properties of pea protein isolate (PPI) in powder forms obtained through three drying methods: USD (30 °C), spray drying (SD), and freeze drying (FD). Additionally, physical attributes such as powder flowability and color, along with morphological properties, were thoroughly studied. The results indicated that the innovative USD method produced powders of comparable quality to FD and significantly outperformed SD. Notably, the USD-PPI exhibited higher solubility across all pH levels compared to both FD-PPI and SD-PPI. Moreover, the USD-PPI samples demonstrated improved emulsifying and foaming properties, a higher percentage of random coil form (56.2 %), increased gel strength, and the highest bulk and tapped densities. Furthermore, the USD-PPI displayed a unique surface morphology with visible porosity and lumpiness. Overall, this study confirms the effectiveness of non-thermal ultrasound contact drying technology in producing superior functionalized plant protein powders, showing its potential in the fields of chemistry and sustainable materials processing.

Ultrasound-Assisted Preparation and Performance Regulation of Electrocatalytic Materials

With the advancement of scientific research, the introduction of external physical methods not only adds extra freedom to the design of electro-catalytical processes for green technologies but also effectively improves the reactivity of materials. Physical methods can adjust the intrinsic activity of materials and modulate the local environment at the solid-liquid interface. In particular, this approach holds great promise in the field of electrocatalysis. Among them, the ultrasonic waves have shown reasonable control over the preparation of materials and the electrocatalytic process. However, the research on coupling ultrasonic waves and electrocatalysis is still early. The understanding of their mechanisms needs to be more comprehensive and deep enough. Firstly, this article extensively discusses the adhibition of the ultrasonic-assisted preparation of metal-based catalysts and their catalytic performance as electrocatalysts. The obtained metal-based catalysts exhibit improved electrocatalytic performances due to their high surface area and more exposed active sites. Additionally, this article also points out some urgent unresolved issues in the synthesis of materials using ultrasonic waves and the regulation of electrocatalytic performance. Lastly, the challenges and opportunities in this field are discussed, providing new insights for improving the catalytic performance of transition metal-based electrocatalysts.

Fabrication and in vitro characterization of curcumin film-forming topical spray: An integrated approach for enhanced patient comfort and efficacy

Background

Curcumin, known for its anti-inflammatory properties, was selected for the developing consumer friendly film forming spray that offers precise delivery of curcumin and and improves patient adherence.

Methods

An optimized film-forming solution was prepared by dissolving curcumin (1%), Eudragit RLPO (5%), propylene glycol (1%), and camphor (0.5%) in ethanol: acetone (20:80) as the solvent. The solution was filled in a spray container which contained 70% solutions and 30% petroleum gas. In-vitro characterization was performed.

Results

Potential anti-inflammatory phytoconstituents were extracted from the PubChem database and prepared as ligands, along with receptor molecules (nsp10-nsp16), for molecular docking using Autodock Vina. The docking study showed the lowest binding energy of -8.2 kcal/mol indicates better binding affinities. The optimized formulation consisted of ethanol:acetone (20:80) as the solvent, Eudragit RLPO (5%) as the polymer, propylene glycol (1%) as the plasticizer, and camphor oil (0.5%) as the penetration enhancer. The optimized formulation exhibited pH of 5.8 ± 0.01, low viscosity, low film formation time (19.54 ± 0.78 sec), high drug content (8.243 ± 0.43 mg/mL), and extended ex vivo drug permeation (85.08 ± 0.09%) for nine hours. Consequently, the formulation was incorporated into a container using 30% liquefied petroleum gas, delivering 0.293 ± 0.08 mL per actuation, containing 1.53 ± 0.07 mg of the drug. The film-forming spray exhibited higher cumulative drug permeation (83.94 ± 0.34%) than the marketed cream formulation and pure drug solution after 9 h, with an enhancement ratio of 14. Notably, the film-forming spray exhibited no skin irritation and remained stable for over three months.

Conclusions

The developed curcumin film-forming system is promising as a carrier for wound management because of its convenient administration and transport attributes. Further in vivo studies are required to validate its efficacy in wound management.

Non-thermal ultrasonic contact drying of pea protein isolate suspensions: Effects on physicochemical and functional properties

Pea protein isolate (PPI) is a popular plant-based ingredient, typically produced through alkaline-isoelectric precipitation and thermal drying. However, high temperatures and long drying times encountered in thermal drying can denature PPI and cause loss of functionality. This study investigated the use of an innovative ultrasonic dryer (US-D) at 30 °C for drying PPI suspensions, compared to conventional hot air drying (HA-D) at 60 °C. US-D led to an increase in the drying rate and correspondingly reduced the drying time by 55 %, when compared to HA-D. The average effective moisture diffusivity in the US-D process was 325 % higher than that in the HA-D process. The resulting PPI exhibited higher solubility, emulsification, and foaming properties than HA-D PPI, with a unique surface morphology and higher surface area. This study demonstrated that drying with acoustic energy is a promising approach for producing dried plant protein ingredients with improved functional properties, reduced processing time, and increased production efficiency.

Acetone Detection and Classification as Biomarker of Diabetes Mellitus Using a Quartz Crystal Microbalance Gas Sensor Array

A gas sensor array was developed and evaluated using four high-frequency quartz crystal microbalance devices (with a 30 MHz resonant frequency in fundamental mode). The QCM devices were coated with ethyl cellulose (EC), polymethylmethacrylate (PMMA), Apiezon L (ApL), and Apiezon T (ApT) sensing films, and deposited by the ultrasonic atomization method. The objective of this research was to propose a non-invasive technique for acetone biomarker detection, which is associated with diabetes mellitus disease. The gas sensor array was exposed to methanol, ethanol, isopropanol, and acetone biomarkers in four different concentrations, corresponding to 1, 5, 10, and 15 µL, at temperature of 22 °C and relative humidity of 20%. These samples were used because human breath contains them and they are used for disease detection. Moreover, the gas sensor responses were analyzed using principal component analysis and discriminant analysis, achieving the classification of the acetone biomarker with a 100% membership percentage when its concentration varies from 327 to 4908 ppm, and its identification from methanol, ethanol, and isopropanol.

Extensive investigation of geometric effects in sonoreactors: Analysis by luminol mapping and comparison with numerical predictions

This investigation focuses on the influence of geometric factors on cavitational activity within a 20kHz sonoreactor containing water. Three vessels with different shapes were used, and the transducer immersion depth and liquid height were varied, resulting in a total of 126 experiments conducted under constant driving current. For each one, the dissipated power was quantified using calorimetry, while luminol mapping was employed to identify the shape and location of cavitation zones. The raw images of blueish light emission were transformed into false colors and corrected to compensate for refraction by the water-glass and glass-air interfaces. Additionally, all configurations were simulated using a sonoreactor model that incorporates a nonlinear propagation of acoustic waves in cavitating liquids. A systematic visual comparison between luminol maps and color-plots displaying the computed bubble collapse temperature in bubbly regions was conducted. The calorimetric power exhibited a nearly constant yield of approximately 70% across all experiments, thus validating the transducer command strategy. However, the numerical predictions consistently overestimated the electrical and calorimetric powers by a factor of roughly 2, indicating an overestimation of dissipation in the cavitating liquid model. Geometric variations revealed non-monotonic relationships between transducer immersion depth and dissipated power, emphasizing the importance of geometric effects in sonoreactor. Complex features were revealed by luminol maps, exhibiting appearance, disappearance, and merging of different luminol zones. In certain parametric regions, the luminol bright regions are reminiscent of linear eigenmodes of the water/vessel system. In the complementary parametric space, these structures either combine with, or are obliterated by typical elongated axial structures. The latter were found to coincide with an increased calorimetric power, and are conjectured to result from a strong cavitation field beneath the transducer producing acoustic streaming. Similar methods were applied to an additional set of 57 experiments conducted under constant geometry but with varying current, and suggested that the transition to elongated structures occurs above some amplitude threshold. While the model partially reproduced some experimental observations, further refinement is required to accurately account for the intricate acoustic phenomena involved.

Size-dependent charge transfer between water microdroplets

Contact electrification (CE) in water has attracted much attention, owing to its potential impacts on the chemical reactions, such as the recent discovery of spontaneous generation of hydrogen peroxide (H2O2) in water microdroplets. However, current studies focus on the CE of bulk water, the measurement of CE between micrometer-size water droplets is a challenge and its mechanism still remains ambiguous. Here, a method for quantifying the amount of charge carried by the water microdroplets produced by ultrasonic atomization is proposed. In the method, the motions of water microdroplets in a uniform electric field are observed and the electrostatic forces on the microdroplets are calculated based on the moving speed of the microdroplets. It is revealed that the charge transfer between water microdroplets is size-dependent. The large microdroplets tend to be positively charged while the small microdroplets tend to receive negative charges, implying that the negative charges transfer from large microdroplets to the small microdroplets during ultrasonic atomization. Further, a theoretical model for microdroplets charging is proposed, in which the curvature-induced surface potential/energy difference is suggested to be responsible for the charge transfer between microdroplets. The findings show that the electric field strength between two microdroplets with opposite charges during separation is strong enough to convert OH‒ to OH*, providing evidence for the CE-induced spontaneous generation of H2O2 in water microdroplets.

Scale-up disaggregation of palygorskite crystal bundles via ultrasonic process for using as potential drilling fluid

High-efficient disaggregation of palygorskite (PAL) crystal aggregates into individual nanorods is the key to exploiting its nanometer properties, which remains a challenge at present. The sonochemical cavitation effects have been successfully employed for the intensification of physical and chemical processing applications, but it still lacks the relevant study on the scale-up disaggregation of PAL crystal bundles. Here, the energy-efficient, scale-up ultrasonic process was developed to disaggregate PAL aggregates in batches, and the effects of ultrasonic treatment time, temperature, and power on physicochemical features of PAL were systematically investigated. The results showed that the single dispersed PAL nanorods could be continuously produced by sonicating 15 wt% of PAL suspension at 20 kHz, 2000 W and 30 °C for 5 min retaining the original nanorod length and layered-chain structure. It also greatly improved the dispersion of nanorod crystal, specific surface area and suspension stability of PAL. The ultrasonically disaggregated PAL has a higher pulping rate in water (14.96 m³/t) and saturated NaCl system (14.45 m³/t), which is significantly better than that of natural PAL in water (14.72 m³/t) and saturated NaCl solution (12.37 m³/t). It suggests that the disaggregated PAL exhibits excellent potential and adaptability as a viscosity enhancer for drilling fluid. Therefore, this work provides a feasible and efficient ultrasonic process for large-scale industrialized disaggregation of PAL crystal bundles, laying a foundation for the high-value utilization of natural PAL as one-dimensional nanomaterials.