Improvement of operating conditions in waste incinerators using engineering tools

Utilization of Excess Production of Waste-Fired CHP Plants for District Cooling Supply, an Effective Solution for a Serious Challenge

District heating-connected waste incineration plants face a serious operating challenge during the warmer months of the year when the heating load is quite low. The challenge is the difficulty of managing the extra municipal solid waste to be disposed of, exposing great pressure and cost on the plant. Conventionally, the solution is either burning the surplus waste and providing the extra cooling required for the condenser with a summer chiller and paying the tax of the total heat generation of the plant, or paying other industries to burn the waste for their specific applications. Both of these solutions are, however, costly. In this study, to address this challenge the utilization of the extra available resources of waste incineration plants for district cooling supply is proposed. Then, the proposed solution is analyzed from the thermodynamic and economic points of view. The feasibility of the proposal is investigated for a real waste incineration plant in Denmark and its 50 neighboring office/service buildings as the case study. The simulations are done based on real hourly data of the plant and economic parameters. The results show that for the case study for a plant with a thermal capacity of 73 MW, a district cooling with a peak load of over 20 MW could be perfectly supplied. The payback period of the proposed solution, including the cost of piping, absorption chiller, etc., can be as short as five years.

Analysis of the dynamic electricity revenue inefficiencies of Taiwan's municipal solid waste incineration plants using data envelopment analysis

Due to insufficient land and energy resources, municipal solid waste incineration plants are used in many countries as a means of addressing the growing volumes of generated municipal solid waste and to recover energy resources. Taiwan's government allows the private sector to offer municipal solid waste treatment services and electricity to the public. Revenue from the sale of electricity is an important source of income for municipal solid waste incineration plants. Although several studies have examined the technical efficiency of municipal solid waste incineration plants, previous studies have not measured or deconstructed the dynamic electricity revenue inefficiency of incineration plants. For our purposes, this paper presents a data envelopment analysis model that measures and deconstructs the electricity revenue inefficiency while taking into account the slacks and dynamic factors in measuring technical inefficiency levels within the context of assessing MSW incineration plants in Taiwan. This study applied the proposed model to analyze the electricity revenue inefficiency of the municipal solid waste incineration plants in Taiwan over the period of 2013-2018. In this study, we found that the main source of electricity revenue inefficiency is the technical waste from electricity production. Our empirical analysis reveals that the electricity technical, revenue and allocative efficiencies of public plants are lower than those of private plants.

Incineration of animal by-products--The impact of selected parameters on the flux of flue gas enthalpy

This paper presents model analyses and tests of animal by-product waste thermal treatment plants. A schedule of tests was prepared, and 62,024 cases of system operation were analysed. A map/work field of the tested plant was drawn up on the basis thereof. Calculations were made following an algorithm described by Bujak (2015a) written in the VBA (Visual Basic for Application) language. The tests showed that when incinerating animal waste, the flux of physical enthalpy of the flue gas from the afterburner chamber depends on numerous design and operating parameters. The most important include the following: humidity and flux of the waste, concentration of oxygen in the flue gas in the afterburner chamber and loss of heat flux to the atmosphere through the external surfaces of the plant. Individual design and operating parameters can be selected so that the process of incineration is ensured without additional fuel. The performed analyses were verified against the actual object at the industrial scale using a meat plant that manufactures ham and processes beef, pork and poultry with a capacity of 150 tonnes/day. The production process waste included mainly bones and - in much smaller quantities - meat and bone meal, at 17 tonnes/day. The performed tests and analyses can be used to optimise the operation of the waste thermal treatment plant at the stages of design and operation.

Determination of the optimal area of waste incineration in a rotary kiln using a simulation model

The article presents a mathematical model to determine the flux of incinerated waste in terms of its calorific values. The model is applicable in waste incineration systems equipped with rotary kilns. It is based on the known and proven energy flux balances and equations that describe the specific losses of energy flux while considering the specificity of waste incineration systems. The model is universal as it can be used both for the analysis and testing of systems burning different types of waste (municipal, medical, animal, etc.) and for allowing the use of any kind of additional fuel. Types of waste incinerated and additional fuel are identified by a determination of their elemental composition. The computational model has been verified in three existing industrial-scale plants. Each system incinerated a different type of waste. Each waste type was selected in terms of a different calorific value. This allowed the full verification of the model. Therefore the model can be used to optimize the operation of waste incineration system both at the design stage and during its lifetime.

Performance measurement for incineration plants using multi-activity network data envelopment analysis: The case of Taiwan

This study proposes the use of multi-activity network data envelopment analysis to appraise how incineration plants in Taiwan perform. Sample data from 2006 is used to examine the trade-offs between efficiency enhancement and pollution abatement. The respective efficiencies of the waste treatment and electricity generation are also assessed in a unified framework. The empirical results indicate that it is more important to improve the efficiency of waste treatment activity than of electricity generation activity in order to enhance the overall performance of Taiwan's incinerators. Since ownership, location and length of operations do not in general affect their performance, any improvement has to come from the careful monitoring of each process of the waste treatment operations. Furthermore, given that the policy in Taiwan has moved away from incineration to recycling, the problem of an over-supply of incinerators may become apparent in the near future. Our results indicate that the availability of capacity size may be an important factor when policy-makers consider whether to close down some existing incinerators.

Mathematical modeling of MSW combustion and SNCR in a full-scale municipal incinerator and effects of grate speed and oxygen-enriched atmospheres on operating conditions

The rising popularity of incineration of municipal solid waste (MSW) calls for detailed mathematical modeling and accurate prediction of pollutant emissions. In this paper, mathematical modeling methods for both solid and gaseous phases were employed to simulate the operation of a 450 t/d MSW-burning incinerator to obtain detailed information on the flow and combustion characteristics in the furnace and to predict the amount of pollutant emissions. The predicted data were compared to on-site measurements of gas temperature, gas composition and SNCR de-NO(X) system. The major operating conditions considered in this paper were grate speed and oxygen concentration. A suitable grate speed ensures complete waste combustion. The predictions are as follows: volatile release increases with increasing grate speed, and the maximal value is within the range of 700-800 kg/m(2)h; slow grate speeds result in incomplete combustion of fixed carbon; the gas temperature at slow grate speeds is higher due to adequate oxygenation for fixed carbon combustion, and the deviation reaches 200K; NO(X) emission decreases, but CO emission and O(2) concentrations increase, and the deviation is 63%, 34% and 35%, respectively. Oxygen-enriched atmospheres promote the destruction of most pollutants due to the high oxygen partial pressure and temperature. The furnace temperature, NO production and CO emission increase as the oxygen concentration increases, and the deviation of furnace exit temperature, NO and CO concentration is 38.26%, 58.43% and 86.67%, respectively. Finally, oxygen concentration is limited to below 35% to prevent excessive CO and NO(X) emission without compromising plant performance. The current work greatly helps to understand the operating characteristics of large-scale MSW-burning plants.

Environmental performance evaluation of large-scale municipal solid waste incinerators using data envelopment analysis

Limited to insufficient land resources, incinerators are considered in many countries such as Japan and Germany as the major technology for a waste management scheme capable of dealing with the increasing demand for municipal and industrial solid waste treatment in urban regions. The evaluation of these municipal incinerators in terms of secondary pollution potential, cost-effectiveness, and operational efficiency has become a new focus in the highly interdisciplinary area of production economics, systems analysis, and waste management. This paper aims to demonstrate the application of data envelopment analysis (DEA)--a production economics tool--to evaluate performance-based efficiencies of 19 large-scale municipal incinerators in Taiwan with different operational conditions. A 4-year operational data set from 2002 to 2005 was collected in support of DEA modeling using Monte Carlo simulation to outline the possibility distributions of operational efficiency of these incinerators. Uncertainty analysis using the Monte Carlo simulation provides a balance between simplifications of our analysis and the soundness of capturing the essential random features that complicate solid waste management systems. To cope with future challenges, efforts in the DEA modeling, systems analysis, and prediction of the performance of large-scale municipal solid waste incinerators under normal operation and special conditions were directed toward generating a compromised assessment procedure. Our research findings will eventually lead to the identification of the optimal management strategies for promoting the quality of solid waste incineration, not only in Taiwan, but also elsewhere in the world.

Emissions of polychlorinated dibenzo-p-dioxins and dibenzofurans from a heavy oil-fueled power plant in northern Taiwan

We measured the concentrations of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) from the flue gas and the ambient atmosphere of a power plant fueled by heavy oil in northern Taiwan. The mean emission concentration and I-TEQ concentration of total PCDD/Fs were 0.292 ng/Nm(3) and 0.016 ng I-TEQ/Nm(3), respectively. All PCDD/F emission concentrations in the flue gas were supposed to meet the Environmental Protection Administration Executive Yuan, R.O.C. standard (1.0 ng I-TEQ/Nm(3) from 2008). Furthermore, the mean I-TEQ concentration in the ambient atmosphere was 0.011 pg I-TEQ/Nm(3), which was much lower than the environmental quality standards for dioxins in Japan (0.6 pg TEQ/Nm(3)). Also, the PCDD/F emission factor was 0.188 ng I-TEQ/L fuel, which was comparable to the data issued in US EPA [EPA, Locating and estimating air emissions from sources of dioxins and furans, Office of Air Quality Planning and Standards, Research Triangle Park, NC, DCN No. 95-298130-54-01, 1997] (0.2 ng I-TEQ/L of fuel). Also, the result of the correlations of PCDD/Fs and operational parameters illustrated that the positively significant correlation (r=0.502, p=0.048) was found only between PCDD/Fs (I-TEQ) and the flue gas emission temperature (125-157 degrees C). However, PCDD-TEQ/PCDF-TEQ ratios were statistically significantly associated with the decreased flue gas flow (r=-0.659, p=0.006), moisture (r=-0.612, p=0.012) and flue gas temperature (r=-0.503, p=0.047). For proper environmental management of dioxins, it is necessary to establish a complete emission inventory of PCDD/Fs, and, in particular, the government should pay more attention to power plants to address the information shortage.