Elemental analysis of printed circuit boards considering the ROHS regulations

Study on Microstructure and Mechanical Properties at Constant Electromigration Temperature of Sn2.5Ag0.7Cu0.1RE0.05Ni-GNSs/Cu Solder Joints

To solve the electromigration problem of micro-electronic connection solder joints, an ideal electromigration tester was designed, and the thickness of the intermetallic compounds (IMCs), average void diameter, grain orientation, failure, shear strength, and fracture path of Sn2.5Ag0.7Cu0.1RE0.05Ni-GNSs/Cu solder joints under constant-temperature electromigration were studied. The results indicate that the solder joints show evidence of typical electromigration polarity in the asymmetric growth of interfacial IMCs on the anode and cathode sides under the conditions of a current density ≥7 × 10³ A/cm² and an included angle between the c-axis of the β-Sn grains and the current direction θ ≤ 53.2°. The anode-side interfacial IMC is dominated by a Cu₆Sn₅ phase with a gradually increasing thickness, forming a Cu₃Sn phase and showing evidence of microcracks. The Cu₆Sn₅ phase of the cathode-side interfacial IMC is gradually completely dissolved, and the growth of the Cu₃Sn phase is accompanied by the formation of Kirkendall voids. The anisotropic diffusion of Cu atoms in the β-Sn of the micro-solder joints causes increased solder joint resistance and reduced shear strength. The shear fracture path of the solder joints moves from the cathode side near the IMC solder seam to the Cu₃Sn interface. The shear fracture mechanism changes from ductile transgranular fracture dominated by β-Sn dimples to brittle fracture dominated by interfacial IMC cleavage and slip steps.

X-ray fluorescence spectrometry for environmental analysis: Basic principles, instrumentation, applications and recent trends

In recent years, the conceptual advancement on green analytical chemistry (GAC) has moved in parallel with efforts to incorporate new screening or quantitative low-cost analytical tools to solve analytical problems. In this sense, the role of solid state techniques that allow the non-invasive analysis (or with a minimum sample treatment) of solid samples cannot be neglected. This review describes the basic principles, instrumentation and advances in the application of X-ray fluorescence instrumentation to the environmental sciences research topics, published between 2006 and 2020. Obviously, and because of the enormous number of works that can be found in the literature, it is not possible to exhaustively cover all published articles and the diversity of topics related to the environment in which a solid state technique like XRF has been applied successfully. It is a question of making a compilation of the instrumentation in use, the significant advances in XRF spectrometry and sample treatment strategies to highlight the potential of its implementation for environmental assessment.

pXRF on printed circuit boards: Methodology, applications, and challenges

In order to develop methods to determine the chemical composition of Waste Printed Circuit Boards (WPCB), this study focused on the analysis of 10 metals (Cu, Fe, Sn, Zn, Pb, Ni, Sb, Cr, Mo and Pd) using portable X-ray fluorescence (pXRF) compared to ICP-MS measurements after aqua regia digestion. Different experimental conditions were tested: 3 particle sizes (200 µm, 750 µm and 2 mm) and 3 sample preparations (tube, cup and loose powder). For each condition tested, 8-16 independent replicates were done. ICP measurements with the 200 µm sample, considered as the reference condition in this study, confirmed the homogeneity of the sample at this particle size and the robustness of the sampling protocol (RSD < 5% for all elements). For this particle size, pXRF has low data dispersion too (Cu, Fe, Sn, Zn, Pb, Sb and Cr showed RSD < 10%) and the use of loose powder seems to be a sufficient preparatory step. Moreover, the deviation of pXRF measurements with the 200 µm sample from the reference condition was acceptable (<20%) for Cu, Sn, Zn, Pb, Ni, Sb and Mo. For coarser samples, i.e. 750 µm and 2 mm, the homogeneity was much more doubtful, which needs to be offset by a larger number of repetitions. For these particles sizes, pXRF set to factory-installed mining mode did not produce accurate measurements but could provide a rapid non-intrusive approach for first-level screening to assess the relative difference of metal contents between WPCB samples.

Analytical and reclamation technologies for identification and recycling of precious materials from waste computer and mobile phones

Waste electrical and electronic equipment (WEEE) is one of the world's fastest-growing class of waste. WEEE contain a large amount of precious materials that have aroused the interest to develop new recycling technologies. Hence, effective recycling strategies are extremely necessary to promote the proper handling of these materials as well as for environmentally sound recovery of secondary raw resource. This paper reviews important existing methods and emerging technologies in WEEE management, with special emphasis in characterization, extraction and reclamation of precious materials from waste computer and mobile phones. Traditional pyrometallurgical and hydrometallurgical technologies still play a central role in the recovery of metals. More recently, emerging greener recycling technologies using microorganisms (i.e. biometallurgical), plasma arc fusion method and pretreatments (i.e. ultrasound and mechanochemical technologies) combined with other recycling methods (e.g. hydrometallurgical), and using less toxic solvents such as ionic liquids (ILs) and deep eutectic solvents (DESs) have also been attempted to recycle metals from computer and mobile phone scrap. The role of analytical method development, especially using spectroanalytical methods for chemical inspection and e-waste sorting process at industrial applications is also discussed. This confirmed that most direct sampling techniques such as laser-induced breakdown spectroscopy (LIBS) and X-ray fluorescence (XFR) have several advantages over traditional sorting methods including rapid analytical response, without use of chemical reagents or waste generation, and greater reclamation of precious and critical materials in the WEEE stream.

Dismantling of Printed Circuit Boards Enabling Electronic Components Sorting and Their Subsequent Treatment Open Improved Elemental Sustainability Opportunities

This critical review focuses on advanced recycling strategies to enable or increase recovery of chemical elements present in waste printed circuit boards (WPCBs). Conventional recycling involves manual removal of high value electronic components (ECs), followed by raw crushing of WPCBs, to recover main elements (by weight or value). All other elements remain unrecovered and end up highly diluted in post-processing wastes or ashes. To retrieve these elements, it is necessary to enrich the waste streams, which requires a change of paradigm in WPCB treatment: the disassembly of WPCBs combined with the sorting of ECs. This allows ECs to be separated by composition and to drastically increase chemical element concentration, thus making their recovery economically viable. In this report, we critically review state-of-the-art processes that dismantle and sort ECs, including some unpublished foresight from our laboratory work, which could be implemented in a recycling plant. We then identify research, business opportunities and associated advanced retrieval methods for those elements that can therefore be recovered, such as refractory metals (Ta, Nb, W, Mo), gallium, or lanthanides, or those, such as the platinum group elements, that can be recovered in a more environmentally friendly way than pyrometallurgy. The recovery methods can be directly tuned and adapted to the corresponding stream.

Sampling waste printed circuit boards: Achieving the right combination between particle size and sample mass to measure metal content

The current worldwide expansion of waste PCB (WPCB) deposits represents both a pressing environmental issue and an economic opportunity, fostering the development of numerous recycling processes across the world. An important input for designing such processes is the metallic content of WPCBs, which is assayed by grinding and leaching samples taken from the stack of WPCBs to be recycled. The content values come with substantial uncertainties, arising mainly from the uneven distribution of the metals within the structure of WPCBs. This study aims to quantify the effects on these uncertainties of the particle size, the mass of the sample digested and the number of digestion replicates. It focused on the abundance of six metals in WPCBs: Cu, Fe, Zn, Pb and Ni, and also Co, which is a critical element for the EU. A batch of 485 kg of WPCBs was put through several shredding and splitting steps to produce three fractions: one shredded to 2 mm, and two ground to 750 μm and 200 μm. From each sample, 16 samples of 0.5 g, 2 g or 5 g were digested in hot aqua regia. Bootstrapping of the results allowed the error around the mean content to be estimated, for each metal and for all the experimental conditions. Considering the largest sample masses and three replicated digestions, the uncertainties for Zn (resp. Ni) were reduced from 35% to 10% (resp. from 70% to 10%) when the particle size was reduced from 2 mm to 200 μm.

Decision-Making and Performance Analysis of Closed-Loop Supply Chain under Different Recycling Modes and Channel Power Structures

The recycling and remanufacturing of e-waste is linked to a worldwide emphasis on the establishment and implementation of Extended Producer Responsibility system (ERP), which has become an important problem in the process of cycling economy. Meanwhile, with the development and expansion of large-scale retail enterprises, the power structure of supply chain channels is showing a tendency towards diversity as well. However, few studies on closed-loop supply chains (CLSC) have considered both recycling modes and channel power structures. We aim to explore the influence of different recycling modes and channel power structures on the optimal decisions and performance of a closed-loop supply chain (CLSC), considering three recycling channels including manufacturer recycling, retailer recycling and hybrid recycling of retailer and manufacturer and two dominant modes including manufacturer-led and retailer-led. We construct six closed-loop supply chain models under different combinations of three recycling channels and two dominant modes. We analyze the effect of different recycling channels on company decision-making under the same dominant mode, whether participating in recycling has an impact on company decision-making under different dominant modes, and the effect on supply chain members and supply chain system under different dominant modes and recycling channels. The results show that the hybrid recycling strategy is always optimal for both supply chain members; the sub-optimal recycling strategies are both recycled by the subordinate enterprise, and the worst recycling strategies are both recycled by the leading enterprise. Moreover, it is always the worst strategy for manufacturer to participate in a closed-loop supply chain dominated by retailer and recycled by retailer; participating in a closed-loop supply chain dominated by manufacturer and recycled by manufacturer is always the worst strategy for retailer. From a system point of view, system efficiency is the highest under hybrid recycling, and system efficiency is the lowest if leading company recycles separately.

Recycling-oriented methodology to sample and characterize the metal composition of waste Printed Circuit Boards

As spent printed circuit boards (PCBs) are among the most valuable components in waste electrical and electronic equipment (WEEE), their recovery makes economic and strategic sense. However, their composition varies considerably depending on the location, year and type of appliance in which they were used. Developing new treatment processes requires representative sampling of spent PCBs from large samples and accurate determination of their raw material composition. This study aimed to characterize spent PCBs by milling, sampling and leaching with an appropriate reagent. Sampling was performed on 526 kg of spent PCBs, to obtain different samples milled at 750 µm in order to access the metals. The samples were leached with aqua regia and the metal contents of the leachates were determined. For most metals, the analyses of 40 g-samples of spent PCBs showed limited variation in the composition of the different samples. These results concurred well with other studies reported in the literature.

Challenges in legislation, recycling system and technical system of waste electrical and electronic equipment in China

Waste electrical and electronic equipment (WEEE) has been one of the fastest growing waste streams worldwide. Effective and efficient management and treatment of WEEE has become a global problem. As one of the world's largest electronic products manufacturing and consumption countries, China plays a key role in the material life cycle of electrical and electronic equipment. Over the past 20 years, China has made a great effort to improve WEEE recycling. Centered on the legal, recycling and technical systems, this paper reviews the progresses of WEEE recycling in China. An integrated recycling system is proposed to realize WEEE high recycling rate for future WEEE recycling.

Evidence of waste electrical and electronic equipment (WEEE) relevant substances in polymeric food-contact articles sold on the European market

In order to confirm the possibility that recycled fractions from the waste electrical and electronic equipment (WEEE) stream were illegally entering the European market in black polymeric food-contact articles (FCAs), bromine quantification, brominated flame retardant (BFR) identification combined with WEEE-relevant elemental analysis and polymer impurity analysis were performed. From the 10 selected FCAs, seven samples contained a bromine level ranging from 57 to 5975 mg kg⁻¹, which is lower than expected to achieve flame retardancy. The BFRs that were present were tetrabromobisphenol A (TBBPA), decabromodiphenylether (decaBDE), decabromodiphenylethane (DBDPE) and 1,2-bis(2,4,6-tribromophenoxy)ethane (BTBPE). Typical elements used in electronic equipment and present in WEEE were detected either at trace level or at elevated concentrations. In all cases when bromine was detected at higher concentrations, concurrently antimony was also detected, which confirms the synergetic use of antimony in combination with BFRs. This study describes also the measurement of rare earth elements where combinations of cerium, dysprosium, lanthanum, neodymium, praseodymium and yttrium were detected in four of the seven BFR-positive samples. Additionally, polymer purity was investigated where in all cases foreign polymer fractions were detected. Despite the fact that this study was carried out on a very small amount of samples, there is a significant likelihood that WEEE has been used for the production of FCAs.

Monitoring of WEEE plastics in regards to brominated flame retardants using handheld XRF

This contribution is focused on the on-site determination of the bromine content in waste electrical and electronic equipment (WEEE), in particular waste plastics from television sets (TV) and personal computer monitors (PC) using a handheld X-ray fluorescence (XRF) device. The described approach allows the examination of samples in regards to the compliance with legal specifications for polybrominated biphenyls (PBBs) and polybrominated diphenyl ethers (PBDEs) directly after disassembling and facilitates the sorting out of plastics with high contents of brominated flame retardants (BFRs). In all, over 3000 pieces of black (TV) and 1600 pieces of grey (PC) plastic waste were analysed with handheld XRF technique for this study. Especially noticeable was the high percentage of pieces with a bromine content of over 50,000ppm for TV (7%) and PC (39%) waste plastics. The applied method was validated by comparing the data of handheld XRF with results obtained by GC-MS. The results showed the expected and sufficiently accurate correlation between these two methods. It is shown that handheld XRF technique is an effective tool for fast monitoring of large volumes of WEEE plastics in regards to BFRs for on-site measurements.

Recovering metallic fractions from waste electrical and electronic equipment by a novel vibration system

The need to recover and recycle valuable resources from Waste Electrical and Electronic Equipment (WEEE) is of growing importance as increasing amounts are generated due to shorter product life cycles, market expansions, new product developments and, higher consumption and production rates. The European Commission (EC) directive, 2002/96/EC, on WEEE became law in UK in January 2007 setting targets to recover up to 80% of all WEEE generated. Printed Wire Board (PWB) and/or Printed Circuit Board (PCB) is an important component of WEEE with an ever increasing tonnage being generated. However, the lack of an accurate estimate for PCB production, future supply and uncertain demands of its recycled materials in international markets has provided the motivation to explore different approaches to recycle PCBs. The work contained in this paper focuses on a novel, dry separation methodology in which vertical vibration is used to separate the metallic and non-metallic fractions of PCBs. When PCBs were comminuted to less than 1mm in size, metallic grades as high as 95% (measured by heavy liquid analysis) could be achieved in the recovered products.

Collection and recycling of electronic scrap: a worldwide overview and comparison with the Brazilian situation

Recycling and the related issue of sustainable development are increasing in importance around the world. In Brazil, the new National Policy on Solid Wastes has prompted discussion on the future of electronic waste (e-waste). Over the last 10 years, different e-waste collection systems and recycling processes have been applied globally. This paper presents the systems used in different countries and compares the world situation to the current Brazilian reality. To establish a recycling process, it is necessary to organize efficient collection management. The main difficulty associated with the implementation of e-waste recycling processes in Brazil is the collection system, as its efficiency depends not only on the education and cooperation of the people but also on cooperation among industrial waste generators, distributors and the government. Over half a million waste pickers have been reported in Brazil and they are responsible for the success of metal scrap collection in the country. The country also has close to 2400 companies and cooperatives involved in recycling and scrap trading. On the other hand, the collection and recycling of e-waste is still incipient because e-wastes are not seen as valuable in the informal sector. The Brazilian challenge is therefore to organize a system of e-waste management including the informal sector without neglecting environmentally sound management principles.