Environmental impact of incineration of calorific industrial waste: rotary kiln vs. cement kiln

A review of application and development of combustion technology for oil sludge

Oil sludge is a typical hazardous waste in the petrochemical and electric power industry. It has complex components and special properties, and has serious hazards to humans, plants, water, and soil. Therefore, how to realize the effective disposal of oil sludge has become an urgent issue to be solved worldwide. Among the existing oil sludge treatment approaches, combustion has been considered to be a promising technology to realize the large-scale industrial application. In the present work, the characteristics of oil sludge were described in detail. The application and development of oil sludge combustion technology were critically summarized and discussed, including factors affecting combustion, drying process, combustion characteristics, synergistic treatment technology, and formation and control of secondary pollution. Besides, the development of combustion equipment, and integrated thermal treatment technology for oil sludge were prospected. This work can be used for guiding the industrial disposal of oil sludge.

Field-scale study of co-processing dichlorodiphenyltrichloroethane-contaminated soil in a cement kiln

Persistent organic pollutants in soil are not readily degraded in the short term. The utilization of co-processing solid waste in cement kilns has received increasing attention in recent years. Co-processing may be a good way of disposing of dichlorodiphenyltrichloroethane-contaminated soil (CS). The feasibility of co-processing CS pretreated to desorb dichlorodiphenyltrichloroethane, was assessed by performing an industrial-scale trial, focusing on the risks posed by emissions to the environment. Samples of the input and output in cement kiln were collected for determining clinker quality, production operation, pollutant emissions, cement kiln system destruction efficiency, and distribution profiles of persistent organic pollutants unintentionally produced from kiln. The destruction efficiency and destruction removal efficiency both were > 99.99% in cement kiln system at the appropriate CS feeding rate. Emissions of stack gases produced by cement kilns co-processing CS were within the reasonable range set in China. Dibenzo-p-dioxins and dibenzofurans (PCDD/Fs), and polychlorinated biphenyls (PCBs) concentrations and distribution profiles in flue gases and particulate samples from two tests showed PCBs mainly formed at the same sites as PCDD/Fs, indicating they are may formed in a similar way in cement kiln. A comparison with the processing parameters in the clinker, cement kiln dust, and flue gas under baseline and co-processing conditions, manifested that co-processing had no effect on the operation or cement quality of the cement kiln. Thus co-processing CS at a rate of 20 t/h with pretreatment process, is an environmentally sound and highly efficient treatment for CS.

Disinfection technology of hospital wastes and wastewater: Suggestions for disinfection strategy during coronavirus Disease 2019 (COVID-19) pandemic in China

Hospitals are important sources of pollutants resulted from diagnostic, laboratory and research activities as well as medicine excretion by patients, which include active component of drugs and metabolite, chemicals, residues of pharmaceuticals, radioactive markers, iodinated contrast media, etc. The discharge of hospital wastes and wastewater, especially those without appropriate treatment would expose the public in danger of infection. In particular, under the Coronavirus Disease 2019 (COVID-19) pandemic context in China, it is of great significance to reduce the health risks to the public and environment. In this study, technologies of different types of hospital wastes and wastewater disinfection have been summarized. Liquid chlorine, sodium hypochlorite, chlorine dioxide, ozone, and ultraviolet irradiation disinfection are commonly used for hospital wastewater disinfection. While incineration, chemical disinfection, and physical disinfection are commonly used for hospital wastes disinfection. In addition, considering the characteristics of various hospital wastes, the classification and selection of corresponding disinfection technologies are discussed. On this basis, this study provides scientific suggestions for management, technology selection, and operation of hospital wastes and wastewater disinfection in China, which is of great significance for development of national disinfection strategy for hospital wastes and wastewater during COVID-19 pandemic.

Molten hydroxide for detoxification of chlorine-containing waste: Unraveling chlorine retention efficiency and chlorine salt enrichment

Hazardous waste dechlorination reduces the potential of creating dioxins during the incineration process. To investigate the salt effect on waste dechlorination, molten hydroxides with a low melting temperature were utilized for the pre-dechlorination and decomposition of chlorine-containing organic wastes (COWs) including trichlorobenzene (TCB), perchloroethylene, hexachlorobenzene and chlordane. The results showed that a eutectic mixture of caustic sodium and potassium hydroxides (41 wt.% NaOH and 59 wt.% KOH) led to a low melting point below 300°C and a relatively high chlorine retention efficiency (CRE) with TCB as a representative COWs. The amounts of hydroxides, reaction time, and temperature all had notable influence on CRE. When the mass ratio of hydroxides to TCB reached 30:1, approximately 98.1% of the TCB was destroyed within 2.5 hr at 300°C with CRE of 71.6%. According to the residue analysis, the shapes of reaction residues were irregular with particles becoming swollen and porous. The benzene ring and C-Cl bonds disappeared, while carboxyl groups formed in the residues. The stripped chlorine was retained and condensed to form chloride salts, and the relative abundance of the chloride ions associated with the mass of TCB in residues increased from 0 to 75.0% within the 2.5 hr reaction time. The observed concentration of dioxins in residues was 5.6 ngTEQ/kg. A reaction pathway and possible additional reactions that occur in this dechlorination system were proposed. Oxidizing agents may attack TCB and facilitate hydrogenation/dechlorination reactions, making this process a promising and environmentally friendly approach for chlorine-containing organic waste treatment.

Study on the evolution and transformation of Cl during Co-incineration of a mixture of rectification residue and raw meal of a cement kiln

The co-processing of hazardous waste in cement kiln can eliminate a large number of hazardous wastes, but the excessive existence of chlorine will affect normal operation of cement kiln. In this study, the partition of Cl in flue gas, fly ash and residual solid under different experiment conditions was obtained by using tubular furnace to incinerate mixtures of rectification residue and raw meal. The chlorine content in flue gas was determined using ion chromatography and the chlorine content in fly ash and residual solid was measured by high temperature combustion hydrolyzing-ion chromatography. The results showed that chlorine mainly existed in flue gas and residual solid, and only less than 3.5% of chlorine existed in fly ash. The incineration temperature had a significant effect on the distribution of chlorine in each part. The higher the incinerating temperature, the greater the proportion of chlorine in flue gas and fly ash. While temperatures were higher than 1300 °C, the proportion of chlorine in all parts remained basically unchanged, roughly 18:14:1. With the increase of the retention time, the proportion of chlorine in the residual solid decreased gradually, and the proportion of chlorine in the flue gas increased gradually. The distribution ratio of chlorine in each part remained unchanged after about 30 min. In addition, the chlorine content of the sample and the air flow rate had a relatively slight effect on the partition of chlorine. Based on these experimental results, some suggestions on the co-processing of hazardous waste in cement kiln were put forward.

Environmental impacts of a large-scale incinerator with mixed MSW of high water content from a LCA perspective

Large-scale incinerators are applied widely as a result of the heavy burden of municipal solid waste (MSW) generated, while strong opposition is arising from the public living nearby. A large-scale working incineration plant of 1500 ton/day was chosen for evaluation using life cycle assessment. It was found that the corresponding human toxicity impacts via soil (HTs), human toxicity impacts via water (HTw) and human toxicity impacts via air (HTa) categories are 0.213, 2.171, and 0.012 personal equivalents (PE), and global warming (GW100) and nutrient enrichment (NE) impacts are 0.002 and 0.001 PE per ton of waste burned for this plant. Heavy metals in flue gas, such as Hg and Pb, are the two dominant contributors to the toxicity impact categories, and energy recovery could reduce the GW100 and NE greatly. The corresponding HTs, HTw and HTa decrease to 0.087, 0.911 and 0.008 PE, and GW100 turns into savings of -0.007 PE due to the increase of the heating value from 3935 to 5811 kJ/kg, if a trommel screener of 40 mm mesh size is used to pre-separate MSW. MSW sorting and the reduction of water content by physical pressure might be two promising pre-treatment methods to improve the combustion performance, and the application of stricter standards for leachate discharge and the flue gas purification process are two critical factors for improvement of the environmental profile identified in this work.

Feasibility of disposing waste glyphosate neutralization liquor with cement rotary kiln

The waste neutralization liquor generated during the glyphosate production using glycine-dimethylphosphit process is a severe pollution problem due to its high salinity and organic components. The cement rotary kiln was proposed as a zero discharge strategy of disposal. In this work, the waste liquor was calcinated and the mineralogical phases of residue were characterized by scanning electron microscope (SEM) and X-ray diffraction (XRD). The mineralogical phases and the strength of cement clinker were characterized to evaluate the influence to the products. The burnability of cement raw meal added with waste liquor and the calorific value of waste liquor were tested to evaluate the influence to the thermal state of the kiln system. The results showed that after the addition of this liquor, the differences of the main phases and the strength of cement clinker were negligible, the burnability of raw meal was improved; and the calorific value of this liquor was 6140 J/g, which made it could be considered as an alternative fuel during the actual production.