Study on the effects of carbon dioxide atmosphere on the production of biochar derived from slow pyrolysis of organic agro-urban waste

Precision biochar yield forecasting employing random forest and XGBoost with Taylor diagram visualization

Waste-to-energy conversion via pyrolysis has attracted increasing attention recently owing to its multiple uses. Among the products of this process, biochar stands out for its versatility, with its yield influenced by various factors. Extensive and labor-intensive experimental testing is sometimes necessary to properly grasp the output distribution from various feedstocks. Nonetheless, data-driven predictive models using large-scale historical experiment records can provide insightful analysis of projected yields from a variety of biomass materials, hence overcoming the challenges of empirical modeling. As such, five modern approaches available in modern machine learning are employed in this study to develop the biochar yield prediction models. The Lasso regression, Tweedie regression, random forest, XGBoost, and Gradient boosting regression were employed. Out of these five XGBoost was superior with a training mean squared error (MSE) of 1.17 and a test MSE of 2.94. The XGBoost-based biochar yield model shows excellent performance with a strong predictive accuracy of the R2 values as 0.9739 (training) and 0.8875 (test). The mean absolute percentage error value was only 2.14% in the training phase and 3.8% in the testing phase. Precision prognostic technologies have broad effects on sectors including biomass logistics, conversion technologies, and effective biomass utilization as renewable energy. Leveraging SHAP based on cooperative game theory, the study shows that while ash and moisture lower biochar yield, FPT, nitrogen, and carbon content significantly boost it. Small variables like heating rate and volatile matter have a secondary impact on production efficiency.

Enhancing biochar production: A technical analysis of the combined influence of chemical activation (KOH and NaOH) and pyrolysis atmospheres (N2/CO2) on yields and properties of rice husk-derived biochar

The production of biochar from biomass has received considerable interest due to its potential in environmental applications; however, optimizing biochar properties remains a major challenge. The objective of the present study was to investigate the synergistic effects of pyrolysis atmospheres (N2 and CO2) and chemical activation (pre- and post-pyrolysis) with NaOH and KOH on the properties of biochar useful for its environmental applications. In this study rice husk and biochar were impregnated with KOH and NaOH before and after pyrolysis, which was carried out at 600 °C under N₂ and CO₂ atmosphere. The pyrolytic yields (biochar, liquid and gas) and detailed characterization of biochar were performed. The results showed that pre-activation with both alkalis under a CO2 atmosphere slightly decreased the biochar yield and carbon contents while increasing oxygen in biochars compared to N2 atmosphere. Alkali pre-activation in the CO2 atmosphere considerably increased the specific surface area and pore volume of biochars compared to the N2 atmosphere, with KOH being more effective than NaOH. The maximum specific surface area (SSA) and pore volume (PV) of biochar obtained were 178.4 m2/g and 0.60 cm3/g for KOH activated biochar under CO2, which were 3.2 times and 30 times higher than the untreated biochar. The post-activation of biochars with both alkalis resulted in moderate improvements in textural properties. Overall, chemical activation under CO2 pyrolysis facilitated a higher level of chemical activation reactions leading to increased formation of oxygen functional groups and contributed to enhanced SSA and PV of the biochar useful for adsorption.

An overview of biochar production techniques and application in iron and steel industries

Integrating innovation and environmental responsibility has become important in pursuing sustainable industrial practices in the contemporary world. These twin imperatives have stimulated research into developing methods that optimize industrial processes, enhancing efficiency and effectiveness while mitigating undesirable ecological impacts. This objective is exemplified by the emergence of biochar derived from the thermo-chemical transformation of biomass. This review examines biochar production methods and their potential applications across various aspects of the iron and steel industries (ISI). The technical, economic, and sustainable implications of integrating biochar into the ISI were explored. Slow pyrolysis and hydrothermal carbonization are the most efficient methods for higher biochar yield (25-90%). Biochar has several advantages- higher heating value (30-32 MJ/kg), more porosity (58.22%), and significantly larger surface area (113 m2/g) compared to coal and coke. However, the presence of biochar often reduces fluidity in a coal-biochar mixture. The findings highlighted that biochar production and implementation in ISI often come with higher costs, primarily due to the higher expense of substitute fuels compared to traditional fossil fuels. The economic viability and societal desirability of biochar are highly uncertain and vary significantly based on factors such as location, feedstock type, production scale, and biochar pricing, among others. Furthermore, biomass and biochar supply chain is another important factor which determines its large scale implementation. Despite these challenges, there are opportunities to reduce emissions from BF-BOF operations by utilizing biochar technologies. Overall, the present study explored integrating diverse biochar production methods into the ISI aiming to contribute to the ongoing research on sustainable manufacturing practices, underscoring their significance in shaping a more environmentally conscious future.

Feedstock and pyrolysis temperature influence biochar properties and its interactions with soil substances: Insights from a DFT calculation

The use of biochar for soil improvement and emission reduction has been widely recognized for its excellent performance. However, the choice of feedstock and pyrolysis temperature for biochar production significantly affects its surface parameters and interactions with soil substances. In this study, we retrieved 465 peer-reviewed papers on the application of biochar in reducing greenhouse gas emissions and nutrient losses in soil and analyzed the changes in biochar physicochemical parameters from different feedstock and pyrolytic temperatures. Molecular simulation computing technology was also used to explore the impacts of these changes on the interaction between biochar and soil substances. The statistical results from the peer-reviewed papers indicated that biochar derived from wood-based feedstock exhibits superior physical characteristics, such as increased porosity and specific surface area. Conversely, biochar derived from straw-based feedstock was found to contain excellent element content, such as O, N, and H, and biochar derived from straw and produced at low pyrolysis temperatures contains a significant number of functional groups that enhance the charge transfer potential and adsorption stability by increasing surface charge density, charge distribution and bonding orbitals. However, it should be noted that this enhancement may also activate certain recalcitrant C compounds and promote biochar decomposition. Taken together, these results have significant implications for biochar practitioners when selecting suitable feedstock and pyrolysis temperatures based on agricultural needs and increasing their understanding of the interaction mechanism between biochar and soil substances.

Pyrolysis of exhausted biochar sorbent: Fates of cadmium and generation of products

Biochar is a promising sorbent for Cd removal from water, while the disposal of the exhausted Cd-enriched biochar remains a challenge. In this study, pyrolysis was employed to treat the exhausted biochar under N2 and CO2 atmospheres at 600-900 °C, and the fate of Cd during pyrolysis and characteristics of high-valued products were determined. The results indicated that higher temperature and CO2 atmosphere favored the volatilization of Cd. Based on the toxicity characteristic leaching procedure (TCLP) results, the pyrolysis treatment under both atmospheres enhanced the stability of Cd, and the leached Cd concentration of regenerated biochar obtained at high temperatures (>800 °C) was lower than 1 mg/L. Compared with the pristine biochar, the regenerated biochar demonstrated higher carbon content and pH, whereas the contents of oxygen and hydrogen declined, and exhibited promising sorption properties (35.79 mg/g). The atmosphere played an important role in modifying biochar properties and syngas composition. The N2 atmosphere facilitated CH4 production, whereas the CO2 atmosphere increased the proportion of CO. These results implied that pyrolysis can be a valuable and environmental-friendly strategy for the treatment and reuse of exhausted biochar sorbent.