CO2 saturated water as two-phase flow for fouling control in reverse electrodialysis

Unlocking energy potential: Decarbonizing water reclamation plants with salinity gradient energy recovery

Climate change, together with the ecological droughts suffered by a large part of the European Union's territory, calls for joint environmental solutions. In this regard, water reclamation is a promising way to alleviate the pressure on existing water resources. However, reuse strategies are penalized by the extra energy consumed in urban wastewater treatment plants (UWWTPs), facilities mainly powered by fossil fuels. The opportunity to integrate renewable sources of energy into the energy-intensive UWWTPs holds great promise towards decarbonization of the sector. In this context, the energy harvested from a Salinity Gradient (SGE) has attracted great interest in the last decade. This work aims at the analysis of opportunity of implementing integrated processes for water reclamation and SGE recovery in the coastal EU UWWTPs. According to the selection criteria, a total of 281 potential sites located across eighteen coastal countries of the EU have been inventoried attending to the current state of the art. The water reclamation potential has been estimated at 3.7 million m3/day. As a consequence, the environmental burdens of the reclamation process could result in the reduction of 1.5·105 t CO2/year. The Mediterranean region, highly affected by hydrological drought, has proved to be a hot spot for water reclamation, with the highest number of plants inventoried in the study and a predicted potential for SGE harvesting of 60 Wh/m3 of reclaimed water. These results highlight a niche of opportunities to encourage water reclamation, avoid water bodies' degradability due to effluent discharge and the further decarbonization of reclamation processes.

New insight into the irreversible membrane fouling in different pore-sized ultrafiltration ceramic membrane bioreactors (UCMBRs) for high-strength textile wastewater treatment

Despite great achievements in ceramic membrane bioreactor applications, membrane fouling, which decreases the permeability and separation performance of bioreactors and is associated with increased operational costs and energy consumption, remains a problem. The aim of this study was to expand our understanding of the fouling behavior in the long-term performance of ultrafiltration ceramic membrane bioreactors (UCMBRs) for high-strength textile wastewater reclamation. Using real textile wastewater effluent, the effects of ultrafiltration (UF) membrane pore sizes, cleaning strategies, and foulant distribution were systematically evaluated over more than three months of continuous operation. The results showed that UCMBR system achieved chemical oxygen demand and total nitrogen removal efficiencies as high as 91-95% and 39-43%, respectively. The high PN concentration can easily increase the viscosity of mixed liquor samples, contributing to a fouling layer on the membrane surface. In addition, the fouling layer formed on the surface of small-pore-sized ceramic UF membranes was not completely reversible but was difficult to eliminate by simple physical cleaning. Soluble extracellular polymeric substances, especially proteins and low molecular weight neutrals, remained, resulting in irreversible fouling on the UF membrane. However, saturated CO₂ backwash showed great potential for enhancing the system through efficient fouling control without using environmentally unfriendly cleaning chemicals. The cake-intermediate and complete-standard models were suitable for explaining the fouling mechanism in the large- and small-pore-sized UF membranes, respectively.

Toward Redox-Free Reverse Electrodialysis with Carbon-Based Slurry Electrodes

Clean and renewable salinity gradient energy can be harvested using reverse electrodialysis (RED). The electrode system is an essential part to convert ionic current into electrical current. In this study, a typical 0.10 × 0.10 m2 RED stack with a cross-flow configuration was used to test carbon-based slurry electrodes (CSEs) to replace the usual redox solutions, like hexacyanoferrate, to enhance the RED process' sustainability, stability, and economic value. Six different slurry compositions comprising activated carbon, carbon black, and graphite powder were tested. The CSE characteristics were systematically studied by measuring viscosity, electrode compartment pressure drop, maximum current density, stability, and performance of power density and energy efficiency. Using a single membrane configuration, the CSE ran continuously for 17 days with a stable output. The application of CSEs for RED, with artificial seawater and river water, using mixing activated carbon and carbon black at a total concentration of 20 wt %, resulted in the best performance with a net power density of 0.7 W·m-2. Moreover, higher current densities up to 350 A·m-2 were tested for ED and shown to be feasible until 150 A·m-2. CSEs show promising versatility for different application modes.

Fouling and Mitigation Behavior of Foulants on Ion Exchange Membranes with Surface Property in Reverse Electrodialysis

In this study, two different types of ion exchange membranes are used to investigate the tendency of membrane fouling with respect to surface roughness and hydrophilicity. Commercially available membranes reinforced by electrospun nanofiber have rough and hydrophilic surfaces, and lab-made pore-filling membranes exhibit a smooth and hydrophobic surface. Three different organic surfactants (i.e., cationic, anionic and non-ionic surfactants) are chosen as foulants with similar molecular weights. It is confirmed that membrane fouling by electrical attraction mainly occurs, in which anionic and cationic foulants influence anion and cation exchange membranes, respectively. Thus, less fouling is obtained on both membranes for the non-charged foulant. The membranes with a rough surface show a higher fouling tendency than those with a smooth surface in the short-term continuous fouling tests. However, during the cyclic operations of fouling and mitigation of the commercially available membranes, the irregularities of a rough membrane surface cause a rapid increase in electrical resistance from the beginning of fouling due to excessive adsorption on the surface, but the fouling is easily mitigated due to the hydrophilic surface. On the other hand, the membranes with a smooth surface show alleviated fouling from the beginning of fouling, but the irreversible fouling occurs as foulants accumulate on the hydrophobic surface which causes membrane fouling to be favorable.

Power Generation Performance of Reverse Electrodialysis (RED) Using Various Ion Exchange Membranes and Power Output Prediction for a Large RED Stack

Reverse electrodialysis (RED) power generation using seawater (SW) and river water is expected to be a promising environmentally friendly power generation system. Experiments with large RED stacks are needed for the practical application of RED power generation, but only a few experimental results exist because of the need for large facilities and a large area of ion-exchange membranes (IEMs). In this study, to predict the power output of a large RED stack, the power generation performances of a lab-scale RED stack (40 membrane pairs and 7040 cm² total effective membrane area) with several IEMs were evaluated. The results were converted to the power output of a pilot-scale RED stack (299 membrane pairs and 179.4 m² total effective membrane area) via the reference IEMs. The use of low-area-resistance IEMs resulted in lower internal resistance and higher power density. The power density was 2.3 times higher than that of the reference IEMs when natural SW was used. The net power output was expected to be approximately 230 W with a pilot-scale RED stack using low-area-resistance IEMs and natural SW. This value is one of the indicators of the output of a large RED stack and is a target to be exceeded with further improvements in the RED system.

Principles of reverse electrodialysis and development of integrated-based system for power generation and water treatment: a review

Reverse electrodialysis (RED) is among the evolving membrane-based processes available for energy harvesting by mixing water with different salinities. The chemical potential difference causes the movement of cations and anions in opposite directions that can then be transformed into the electrical current at the electrodes by redox reactions. Although several works have shown the possibilities of achieving high power densities through the RED system, the transformation to the industrial-scale stacks remains a challenge particularly in understanding the correlation between ion-exchange membranes (IEMs) and the operating conditions. This work provides an overview of the RED system including its development and modifications of IEM utilized in the RED system. The effects of modified membranes particularly on the psychochemical properties of the membranes and the effects of numerous operating variables are discussed. The prospects of combining the RED system with other technologies such as reverse osmosis, electrodialysis, membrane distillation, heat engine, microbial fuel cell), and flow battery have been summarized based on open-loop and closed-loop configurations. This review attempts to explain the development and prospect of RED technology for salinity gradient power production and further elucidate the integrated RED system as a promising way to harvest energy while reducing the impact of liquid waste disposal on the environment.

Tailoring the Surface Chemistry of Anion Exchange Membranes with Zwitterions: Toward Antifouling RED Membranes

Fouling is a pressing issue for harvesting salinity gradient energy with reverse electrodialysis (RED). In this work, antifouling membranes were fabricated by surface modification of a commercial anion exchange membrane with zwitterionic layers. Either zwitterionic monomers or zwitterionic brushes were applied on the surface. Zwitterionic monomers were grafted to the surface by deposition of a polydopamine layer followed by an aza-Michael reaction with sulfobetaine. Zwitterionic brushes were grafted on the surface by deposition of polydopamine modified with a surface initiator for subsequent atom transfer radical polymerization to obtain polysulfobetaine. As expected, the zwitterionic layers did increase the membrane hydrophilicity. The antifouling behavior of the membranes in RED was evaluated using artificial river and seawater and sodium dodecylbenzenesulfonate as the model foulant. The zwitterionic monomers are effective in delaying the fouling onset, but the further build-up of the fouling layer is hardly affected, resulting in similar power density losses as for the unmodified membranes. Membranes modified with zwitterionic brushes show a high potential for application in RED as they not only delay the onset of fouling but they also slow down the growth of the fouling layer, thus retaining higher power density outputs.

Experimental Evaluation of Anion Exchange Membranes for the Desalination of (Waste) Water Produced after Polymer-Flooding

Electrodialysis (ED) has been recently proposed to desalinate polymer-flooding produced water (PFPW), a byproduct stream from the oil and gas industry rich in charged polymers. However, process performance is limited by fouling occurring on the ion-exchange membranes, particularly on the anionic ones (AEMs). Thus, this study aimed to correlate the properties of different AEMs with their performance while desalinating PFPW, ultimately evaluating their significance when fouling is to be minimized and operation improved. Six stacks containing different homogeneous and commercially available AEMs were employed to desalinate synthetic PFPW during 8-days ED experiments operated in reversal mode. AEMs recovered from the stacks were analyzed in terms of water uptake, ion-exchange capacity, permselectivity, and area resistance, and compared with virgin AEMs. Relatively small changes were measured for most of the parameters evaluated. For most AEMs, the water uptake and resistance increased, while the ion-exchange capacity (IEC) and permselectivity decreased during operation. Ultimately, AEMs with high area resistance were linked to the fast development of limiting current conditions in the stack, so this property turned out to be the most relevant when desalinating PFPW.

Characterization of Poly(Acrylic) Acid-Modified Heterogenous Anion Exchange Membranes with Improved Monovalent Permselectivity for RED

The performance of anion-exchange membranes (AEMs) in Reverse Electrodialysis is hampered by both presence of multivalent ions and fouling phenomena, thus leading to reduced net power density. Therefore, we propose a monolayer surface modification procedure to functionalize Ralex-AEMs with poly(acrylic) acid (PAA) in order to (i) render a monovalent permselectivity, and (ii) minimize organic fouling. Membrane surface modification was carried out by putting heterogeneous AEMs in contact with a PAA-based aqueous solution for 24 h. The resulting modified membranes were firstly characterized by contact angle, water uptake, ion exchange capacity, fixed charge density, and swelling degree measurements, whereas their electrochemical responses were evaluated through cyclic voltammetry. Besides, their membrane electro-resistance was also studied via electrochemical impedance spectroscopy analyses. Finally, membrane permselectivity and fouling behavior in the presence of humic acid were evaluated through mass transport experiments using model NaCl containing solutions. The use of modified PAA-AEMs resulted in a significantly enhanced monovalent permselectivity (sulfate rejection improved by >35%) and membrane hydrophilicity (contact angle decreased by >15%) in comparison with the behavior of unmodified Ralex-AEMs, without compromising the membrane electro-resistance after modification, thus demonstrating the technical feasibility of the proposed membrane modification procedure. This study may therefore provide a feasible way for achieving an improved Reverse Electrodialysis process efficiency.

Membrane backwash cleaning using CO2 nucleation

Low pressure membranes, such as ultrafiltration (UF), are widely used in water treatment applications, including the pretreatment of reverse osmosis desalination. UF membranes produce a water of superior quality, in addition to reducing the footprint and the use of chemicals, compared to conventional methods. However, membrane fouling remains a major drawback, and frequent membrane cleanings are required to maintain the flux of water and its quality. Typically, after a series of backwashes using an UF permeate, a chemical cleaning process is applied to fully recover the membrane's permeability. However, frequent chemical cleanings negatively affect the lifetime of the membrane, the environment, and increase operational costs. Here, we introduce a novel cleaning method that uses a solution saturated with CO₂ to clean the membranes through the backwash step. As the pressure drops, the CO₂ solution becomes supersaturated, and bubbles start to nucleate within the membrane pores and on its surface, resulting in the effective removal of the deposited fouling material. These foulants are further helping the nucleation process as they are considered as imperfection sites with high creation and growth of bubbles. Investigations performed for different synthetic feed solutions of organic compounds (sodium alginate), colloidal matter (silica) and sea salts, at different concentrations, show that our new physical cleaning process using CO₂ is more performant than the regular backwash using Milli-Q water. We obtain a 100% flux recovery, in a short time, even under severe irreversible fouling conditions. Based on these results, we conclude that replacing water by a solution saturated with CO₂ for the backwash cleaning of filtration membranes provides significant benefits to existing cleaning processes, and represent a promising alternative for improving and lowering the frequency of conventional chemical cleaning methods.

Custom-Made Ion Exchange Membranes at Laboratory Scale for Reverse Electrodialysis

Salinity gradient power is a renewable, non-intermittent, and neutral carbon energy source. Reverse electrodialysis is one of the most efficient and mature techniques that can harvest this energy from natural estuaries produced by the mixture of seawater and river water. For this, the development of cheap and suitable ion-exchange membranes is crucial for a harvest profitability energy from salinity gradients. In this work, both anion-exchange membrane and cation-exchange membrane based on poly(epichlorohydrin) and polyvinyl chloride, respectively, were synthesized at a laboratory scale (255 c m 2) by way of a solvent evaporation technique. Anion-exchange membrane was surface modified with poly(ethylenimine) and glutaraldehyde, while cellulose acetate was used for the cation exchange membrane structural modification. Modified cation-exchange membrane showed an increase in surface hydrophilicity, ion transportation and permselectivity. Structural modification on the cation-exchange membrane was evidenced by scanning electron microscopy. For the modified anion exchange membrane, a decrease in swelling degree and an increase in both the ion exchange capacity and the fixed charge density suggests an improved performance over the unmodified membrane. Finally, the results obtained in both modified membranes suggest that an enhanced performance in blue energy generation can be expected from these membranes using the reverse electrodialysis technique.

The Effect of Feed Solution Temperature on the Power Output Performance of a Pilot-Scale Reverse Electrodialysis (RED) System with Different Intermediate Distance

Membrane-based reverse electrodialysis (RED) can convert the salinity gradient energy between two solutions into electric power without any environmental impact. Regarding the practical application of the RED process using natural seawater and river water, the RED performance depends on the climate (temperature). In this study, we have evaluated the effect of the feed solution temperature on the resulting RED performance using two types of pilot-scale RED stacks consisting of 200 cell pairs having a total effective membrane area of 40 m² with different intermediate distances (200 µm and 600 µm). The temperature dependence of the resistance of the solution compartment and membrane, open circuit voltage (OCV), maximum gross power output, pumping energy, and subsequent net power output of the system was individually evaluated. Increasing the temperature shows a positive influence on all the factors studied, and interesting linear relationships were obtained in all the cases, which allowed us to provide simple empirical equations to predict the resulting performance. Furthermore, the temperature dependence was strongly affected by the experimental conditions, such as the flow rate and type of stack, especially in the case of the pilot-scale stack.

Long-run operation of a reverse electrodialysis system fed with wastewaters

The performance of a Reverse ElectroDialysis (RED) system fed by unconventional wastewater solutions for long operational periods is analysed for the first time. The experimental campaign was divided in a series of five independent long-runs which combined real wastewater solutions with artificial solutions for at least 10 days. The time evolution of electrical variables, gross power output and net power output, considering also pumping losses, was monitored: power density values obtained during the long-runs are comparable to those found in literature with artificial feed solutions of similar salinity. The increase in pressure drops and the development of membrane fouling were the main detrimental factors of system performance. Pressure drops increase was related to the physical obstruction of the feed channels defined by the spacers, while membrane fouling was related to the adsorption of foulants over the membrane surfaces. In order to manage channels partial clogging and fouling, different kinds of easily implemented in situ backwashings (i.e. neutral, acid, alkaline) were adopted, without the need for an abrupt interruption of the RED unit operation. The application of periodic ElectroDialysis (ED) pulses is also tested as fouling prevention strategy. The results collected suggest that RED can be used to produce electric power by unworthy wastewaters, but additional studies are still needed to characterize better membrane fouling and further improve system performance with these solutions.