Rebar corrosion and its interaction with concrete degradation in reinforced concrete sewers

An ODE-based swift and dynamic sewer airflow model

Airflow models are powerful tools for ventilation design to achieve odour and corrosion mitigation in sewer networks. Currently, there lacks a model able to efficiently predict in-sewer dynamic airflows, as all available dynamic models with an acceptable accuracy are computationally demanding. In this study, a swift dynamic airflow model based on an ordinary differential equation (ODE) is derived by simplifying the one-dimensional Navier Stokes Equations (NSE), supported by the observation that the NSE solutions always display negligible spatial variations in air velocity when applied to a sewer conduit. The ODE model reproduces the NSE airflow predictions with a high-level fidelity, with time consumption reduced by two orders of magnitude. The ODE model was calibrated and validated using comprehensive datasets collected from a pilot sewer. The calibrated ODE model was applied to simulated sewer networks in both natural and forced ventilation scenarios, which demonstrates the accuracy, robustness, and efficiency of the model. The swift dynamic airflow model will provide strong support to effective sewer ventilation design for odour and corrosion management in sewers.

A critical review of chemical uses in urban sewer systems

Chemical dosing is the most used strategy for sulfide and methane abatement in urban sewer systems. Although conventional physicochemical methods, such as sulfide oxidation (e.g., oxygen/nitrate), precipitation (e.g., iron salts), and pH elevation (e.g., magnesium hydroxide/sodium hydroxide) have been used since the last century, the high chemical cost, large environmental footprint, and side-effects on downstream treatment processes demand a sustainable and cost-effective alternative to these approaches. In this paper, we aimed to review the currently used chemicals and significant progress made in sustainable sulfide and methane abatement technology, including 1) the use of bio-inhibitors, 2) in situ chemical production, and 3) an effective dosing strategy. To enhance the cost-effectiveness of chemical applications in urban sewer systems, two research directions have emerged: 1) online control and optimization of chemical dosing strategies and 2) integrated use of chemicals in urban sewer and wastewater treatment systems. The integration of these approaches offers considerable system-wide benefits; however, further development and comprehensive studies are required.

Hydrogen sulfide control in sewer systems: A critical review of recent progress

In sewer systems where anaerobic conditions are present, sulfate-reducing bacteria reduce sulfate to hydrogen sulfide (H₂S), leading to sewer corrosion and odor emission. Various sulfide/corrosion control strategies have been proposed, demonstrated, and optimized in the past decades. These included (1) chemical addition to sewage to reduce sulfide formation, to remove dissolved sulfide after its formation, or to reduce H₂S emission from sewage to sewer air, (2) ventilation to reduce the H₂S and humidity levels in sewer air, and (3) amendments of pipe materials/surfaces to retard corrosion. This work aims to comprehensively review both the commonly used sulfide control measures and the emerging technologies, and to shed light on their underlying mechanisms. The optimal use of the above-stated strategies is also analyzed and discussed in depth. The key knowledge gaps and major challenges associated with these control strategies are identified and strategies dealing with these gaps and challenges are recommended. Finally, we emphasize a holistic approach to sulfide control by managing sewer networks as an integral part of an urban water system.

Interface Microstructure and Properties of Vacuum-Hot-Rolled 55#/316L Clad Rebars

The existing process for the preparation of cladded rebars is too complicated for large-scale industrial production. Therefore, this paper proposes a 55#/316L rebar preparation method based on vacuum hot rolling. The microstructure and mechanical properties of the composite interface of the rebar, along with the connecting technique, were studied using transmission electron microscopy, X-ray diffraction, and Vickers hardness testing. The obtained results showed that the minimum thickness of the 55#/316L rebar cladding was 0.25 mm, which was twice that of the M 329M/M 329-11 design standard used in the United States of America. Due to the diffusion of carbon, large numbers of second-phase particles were precipitated on the stainless-steel side, which resulted in intergranular chromium depletion. After multi-pass hot rolling, the minimum bonding strength of the composite interface reached 316.58 MPa, which was considerably higher than the specified value of 210 MPa. In addition, we designed three different types of rebar connection joints: sleeve, groove-welded, and bar-welded. According to the tensile test, the bar-welded joint had higher yield strength (385 MPa) and tensile strength (665 MPa) than the base rebar (376.6 MPa and 655 MPa), as well as a very high corrosion resistance.

A novel granular sludge-based and highly corrosion-resistant bio-concrete in sewers

Bio-concrete is known for its self-healing capacity although the corrosion resistance was not investigated previously. This study presents an innovative bio-concrete by mixing anaerobic granular sludge into concrete to mitigate sewer corrosion. The control concrete and bio-concrete (with granular sludge at 1% and 2% of the cement weight) were partially submerged in a corrosion chamber for 6 months, simulating the tidal-region corrosion in sewers. The corrosion rates of 1% and 2% bio-concrete were about 17.2% and 42.8% less than that of the control concrete, together with 14.6% and 35.0% less sulfide uptake rates, 15.3% and 55.6% less sulfate concentrations, and higher surface pH (up to 1.8 units). Gypsum and ettringite were major corrosion products but in smaller sizes on bio-concrete than that of control concrete. The total relative abundance of corrosion-causing microorganisms, i.e. sulfide-oxidizing bacteria, was significantly reduced on bio-concrete, while more sulfate-reducing bacteria (SRB) was detected. The corrosion-resistance of bio-concrete was mainly attributed to activities of SRB derived from the granular sludge, which supported the sulfur cycle between the aerobic and anaerobic corrosion sub-layers. This significantly reduced the net production of biogenic sulfuric acid and thus corrosion. The results suggested that the novel granular sludge-based bio-concrete provides a highly potential solution to reduce sewer corrosion.