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Shen N, Wei L, Wang X, Yang F, Ma J, Chen Y, Zhou Y. Making waves: Reevaluating iron dosing for carbon recovery in mainstream wastewater treatment system. WATER RESEARCH 2025; 283:123875. [PMID: 40412036 DOI: 10.1016/j.watres.2025.123875] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/06/2024] [Revised: 03/28/2025] [Accepted: 05/19/2025] [Indexed: 05/27/2025]
Abstract
Wastewater treatment plants face significant challenges in shifting from energy-intensive operations to carbon-neutral, energy-efficient systems. One promising strategy is the iron-enhanced primary treatment process (Fe-CEPT), which focuses on capturing organic carbon for energy recovery rather than biological oxidation. However, while Fe-CEPT has been implemented in wastewater treatment, its potential effects on downstream processes have often been overlooked. This viewpoint takes a comprehensive look at iron dosing for carbon recovery in mainstream wastewater treatment systems. Fe-CEPT has proven effective at capturing particulate organics and phosphorus. However, it is less successful in removing soluble organic carbon. Additionally, the high iron content in sludge, typically between 100 to 200 mg Fe/g SS, has been shown to severely inhibit methane production. This finding contrasts with earlier studies that suggested iron could enhance methane production. It was found the elevated iron levels bind around 20 % of the carbon in the sludge, limiting its bioavailability. These findings indicate that coupling Fe-CEPT with anaerobic digestion may not be an effective method for carbon recovery. A more promising approach that involves limiting iron dosing to less than 10 mg Fe/L in a high-rate activated sludge (HRAS) system is proposed. This strategy combines the benefits of iron dosing and HRAS system, offering a potential pathway to enhance carbon recovery, improve phosphorus management, and reduce the environmental impact of wastewater treatment processes.
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Affiliation(s)
- Nan Shen
- School of Environment, Nanjing Normal University, Nanjing, Jiangsu 210023, PR China
| | - Liyan Wei
- School of Environment, Nanjing Normal University, Nanjing, Jiangsu 210023, PR China; Jiangsu Engineering Lab of Water and Soil Eco-remediation, Nanjing Normal University, Nanjing, Jiangsu 210023, PR China
| | - Xiao Wang
- School of Environment, Nanjing Normal University, Nanjing, Jiangsu 210023, PR China; Jiangsu Engineering Lab of Water and Soil Eco-remediation, Nanjing Normal University, Nanjing, Jiangsu 210023, PR China
| | - Fei Yang
- Nanjing Institute of Environmental Sciences, Ministry of Ecology and Environment, Nanjing, 210042, PR China
| | - Jie Ma
- Nanjing Institute of Environmental Sciences, Ministry of Ecology and Environment, Nanjing, 210042, PR China
| | - Yun Chen
- School of Environment, Nanjing Normal University, Nanjing, Jiangsu 210023, PR China.
| | - Yan Zhou
- School of Civil and Environmental Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore, 639798, Singapore.
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Chen Y, Ding W, Bai Y, Wang X, Shen N, Li L, Lu D, Zhou Y. Phosphorus release and realignment in anaerobic digestion of thermal hydrolysis pretreatment sludge - Masking effects from high ammonium. WATER RESEARCH 2024; 255:121488. [PMID: 38513371 DOI: 10.1016/j.watres.2024.121488] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/21/2023] [Revised: 02/18/2024] [Accepted: 03/18/2024] [Indexed: 03/23/2024]
Abstract
Waste activated sludge (WAS) is a significant phosphorus (P) repository, and there is a growing interest in P recovery from WAS. Typically, the commercial technology for treating WAS involves thermal hydrolysis pretreatment (THP) coupled with anaerobic digestion (AD). However, there is ongoing debate regarding the transformation and distribution of P throughout this process. To address this, a long-term THP-AD process was operated in this study to comprehensively investigate P transformation and distribution. The results revealed that a substantial biodegradation of dissolved organic nitrogen (DON) raised the pH of the digestate to 8.3 during the AD process. This increased pH facilitated the dissolution of Al, leading to a reduction of 6.92 mg/L of NaOH-P. Simultaneously, sulfate reduction contributed to a decrease of 11.04 mg/L of Bipy-P in the solid. However, the reduction of Bipy-P and NaOH-P in the solid did not result in an improved P release to the supernatant. Conversely, a decrease of 23.60 mg/L P in the aqueous phase was observed after anaerobic digestion. The disappeared P was primarily precipitated with Mg and Ca, driven by the increased pH, and it contributed to the increase of HCl-P in the solid from 107.80 to 144.52 mg/L. These findings were further confirmed by results obtained from scanning electron microscopy (SEM), X-ray powder diffraction (XRD), and solid-state 31P nuclear magnetic resonance (NMR) spectroscopy. This study provides valuable insights into the mechanisms of P transformation during THP-AD process that is nearly opposite from conventional AD system.
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Affiliation(s)
- Yun Chen
- School of Civil and Environmental Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798, Singapore; School of Environment, Nanjing Normal University, Nanjing, Jiangsu 210023, PR China
| | - Wei Ding
- School of Environment, Nanjing Normal University, Nanjing, Jiangsu 210023, PR China; Jiangsu Engineering Lab of Water and Soil Eco-remediation, Nanjing Normal University, Nanjing, Jiangsu 210023, PR China
| | - Yu Bai
- School of Environment, Nanjing Normal University, Nanjing, Jiangsu 210023, PR China; Jiangsu Engineering Lab of Water and Soil Eco-remediation, Nanjing Normal University, Nanjing, Jiangsu 210023, PR China
| | - Xiao Wang
- School of Environment, Nanjing Normal University, Nanjing, Jiangsu 210023, PR China; Jiangsu Engineering Lab of Water and Soil Eco-remediation, Nanjing Normal University, Nanjing, Jiangsu 210023, PR China
| | - Nan Shen
- School of Environment, Nanjing Normal University, Nanjing, Jiangsu 210023, PR China; Jiangsu Engineering Lab of Water and Soil Eco-remediation, Nanjing Normal University, Nanjing, Jiangsu 210023, PR China
| | - Lei Li
- School of Civil and Environmental Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798, Singapore
| | - Dan Lu
- School of Civil and Environmental Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798, Singapore
| | - Yan Zhou
- School of Civil and Environmental Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798, Singapore.
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Geng H, Xu Y, Liu R, Yang D, Dai X. Magnetic porous microspheres enhancing the anaerobic digestion of sewage sludge: Synergistic free and attached methanogenic consortia. WATER RESEARCH 2024; 254:121393. [PMID: 38428236 DOI: 10.1016/j.watres.2024.121393] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/03/2024] [Revised: 02/25/2024] [Accepted: 02/27/2024] [Indexed: 03/03/2024]
Abstract
The addition of exogenous materials is a commonly reported method for promoting the anaerobic digestion (AD) of sludge. However, most exogenous materials are nano-sized and their use encounters problems relating to a need for continuous replenishment, uncontrollability and non-recyclability. Here, magnetic porous microspheres (MPMs), which can be controlled by magnetic forces, were prepared and used to enhance the methanogenesis of sludge. It was observed that the MPMs were spherical particles with diameters of approximately 100 µm and had a stable macroporous hybrid structure of magnetic cores and polymeric shells. Furthermore, the MPMs had good magnetic properties and a strong solid-liquid interfacial electron transfer ability, suggesting that MPMs are excellent carriers for methanogenic consortia. Experimental results showed that the addition of MPMs increased methane production and the proportion of methane in biogas from AD by 100.0 % and 21.2 %, respectively, indicating the MPMs notably enhanced the methanogenesis of sludge. Analyses of variations in key enzyme activities and electron transfer in sludge samples with and without MPMs in AD revealed that the MPMs significantly enhanced the activities of key enzymes involved in hydrolysis, acidification and methanation. This was achieved mainly by enhancing the extracellular electron transfer to strengthen the proton motive force on the cell membrane, which provides more energy generation for methanogenic metabolism. A careful examination of the variations in the morphology, pore structure and magnetism of the MPMs before and after AD revealed that the MPMs increased the prevalence of many highly active anaerobes, and that this did not weaken the magnetic performance. The microbial community structure and metatranscriptomic analysis further indicated that the acetotrophic methanogens (i.e., Methanosaeta) were mainly in a free state and that CO2-reducing methanogens (i.e., Methanolinea and Methanobacterium) mainly adhered to the MPMs. The above synergistic metabolism led to efficient methanogenesis, which indicates that the MPMs optimised the spatial ecological niche of methanogenic consortia. These findings provide an important reference for the development of magnetic porous materials promoting AD.
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Affiliation(s)
- Hui Geng
- State Key Laboratory of Pollution Control and Resource Reuse, School of Environmental Science and Engineering, Tongji University, Shanghai 200092, China
| | - Ying Xu
- State Key Laboratory of Pollution Control and Resource Reuse, School of Environmental Science and Engineering, Tongji University, Shanghai 200092, China; Shanghai Institute of Pollution Control and Ecological Security, Shanghai 200092, China.
| | - Rui Liu
- State Key Laboratory of Pollution Control and Resource Reuse, School of Environmental Science and Engineering, Tongji University, Shanghai 200092, China
| | - Dianhai Yang
- State Key Laboratory of Pollution Control and Resource Reuse, School of Environmental Science and Engineering, Tongji University, Shanghai 200092, China
| | - Xiaohu Dai
- State Key Laboratory of Pollution Control and Resource Reuse, School of Environmental Science and Engineering, Tongji University, Shanghai 200092, China; Shanghai Institute of Pollution Control and Ecological Security, Shanghai 200092, China
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