The kinetics of α and β transcrystallization in fibre-reinforced polypropylene

Crystallization of the β-Form of Polypropylene from the Melt with Reduced Entanglement of Macromolecules

The influence of decreasing the entanglement density of macromolecules on the crystallization of the β-form of polypropylene was investigated. Polypropylene with seven times less entanglement was obtained from a solution in xylene, and its properties were compared with those of fully entangled polypropylene. To obtain a high β-phase content, the polymer was nucleated using calcium pimelate. In non-isothermal crystallization studies, accelerated growth of β-crystals was found, increasing the crystallization temperature. Also, the isothermal crystallization was fastest in the nucleated, partially disentangled polypropylene. Increased growth rate of spherulites and enhanced nucleation activity in the presence of more mobile macromolecules were responsible for the high rate of melt conversion to crystals in the disentangled polypropylene. It was also observed that the equilibrium melting temperature of β-crystals is lower after disentangling macromolecules. Better conditions for crystal building after reduction of entanglements resulted in enhanced crystallization according to regime II.

From Waste to Value Added Products: Manufacturing High Electromagnetic Interference Shielding Composite from End-of-Life Vehicle (ELV) Waste

The use of plastics in automobiles is increasing dramatically due to their advantages of low weight and cost-effectiveness. Various products can be manufactured by recycling end-of-life vehicle (ELV) plastic waste, enhancing sustainability within this sector. This study presents the development of an electromagnetic interference (EMI) shield that can be used for protecting electronic devices in vehicles by recycling waste bumpers of ethylene propylene diene monomer (EPDM) rubber from ELVs. EPDM waste was added to a unique combination of 40/60: PP/CaCO3 master batch and conductive nanofiller of carbon nanotubes using an internal melt mixing process. This nanocomposite was highly conductive, with an electrical conductivity of 5.2×10-1S·cm-1 for 5 vol% CNT in a 30 wt% EPDM/70 wt% PP/CaCO3 master batch and showed a high EMI shielding effectiveness of 30.4 dB. An ultra-low percolation threshold was achieved for the nanocomposite at 0.25 vol% CNT. Waste material in the composite improved the yield strain by about 46% and strain at break by 54% in comparison with the same composition without waste. Low cost and light-weight fabricated composite from ELV waste shows high EMI SE for application in electronic vehicles and opens a new path to convert waste to wealth.

Ligno-Cellulosic Fibre Sized with Nucleating Agents Promoting Transcrystallinity in Isotactic Polypropylene Composites

The mechanical performance of composites made from isotactic polypropylene reinforced with natural fibres depends on the interface between fibre and matrix, as well as matrix crystallinity. Sizing the fibre surface with nucleating agents to promote transcrystallinity is a potential route to improve the mechanical properties. The sizing of thermo-mechanical pulp and regenerated cellulose (Tencel™) fibres with α- and β-nucleating agents, to improve tensile strength and impact strength respectively, was assessed in this study. Polarised microscopy, electron microscopy and differential scanning calorimetry (DSC) showed that transcrystallinity was achieved and that the bulk crystallinity of the matrix was affected during processing (compounding and injection moulding). However, despite substantial changes in crystal structure in the final composite, the sizing method used did not lead to significant changes regarding the overall composite mechanical performance.

Crystallization Behavior and Properties of Glass Fiber Reinforced Polypropylene Composites

Glass fiber with different content and different kinds of compatibilizers were used to prepare glass fiber-reinforced polypropylene (GFRP) composites. β-nucleating agent with different content was used to prepare β-polypropylene (PP), after which the toughness, crystallization ability and heat resistance were all enhanced. Differential scanning calorimetry (DSC) and wide-angle X-ray diffraction (WAXD) showed that the crystallite degree and crystallization ability were all greatly improved and β-PP was in dominant position. At last, both β-nucleating agent and glass fiber were used to modify the PP composites (β-GFRP). The formation of β-form PP made the matrix softer, which was beneficial for energy absorption and enhancement of toughness. The tensile strength, flexural strength and flexural modulus were improved dramatically, which were attributed to the coeffect of framework structure of GF and β-form PP.

Investigation of Transcrystalline Interphases in Polypropylene/Glass Fiber Composites Using Micromechanical Tests

In composites, a strong interphase between the components is essential for mechanical properties. By using a suitable sizing (i.e., surface modification) of the fiber, the interphase may be varied, e.g., by suppressing or promoting heterogeneous nucleation of a thermoplastic matrix. In the latter case, three-dimensional transcrystallized interphases with properties differing from those of the bulk matrix are formed. Polypropylene-glass fiber composites are prepared as single-fiber model composites with (a) sizings either inducing or suppressing a transcrystalline interphase, (b) different amounts of modifier maleic acid anhydride grafted polypropylene, and (c) different molecular weights of the matrix polymer. These are studied in quasi-static or cyclic load tests. Static tests permit insights in the interfacial characteristics such as critical interface energy release rate, adhesion strength and frictional stress. Cyclic tests on these model composites can be used to study the nature of dissipative processes and the damage behavior. Atomic Force Microscopy (AFM) investigations of the fiber fracture surfaces provide supplementary information. The transcrystalline layer can indeed improve the mechanical parameters (a 70–100% increase of strength and a 25 or 125% increase in toughness, depending on the molecular weight (MW) of the matrix polymer at low modifier concentration). However, the effect is partially neutralized by an opposing effect: high nucleation in the bulk in samples with commonly used concentrations of modifier.

Electrical conductivity of carbon nanotube/polypropylene composites prepared through microlayer extrusion technology

The morphological distribution of carbon nanotubes (CNTs) in polymer matrix has a crucial impact on the performance of CNT-filled polymer composites. A novel microlayer extrusion technology used in the dispersion and orientation of CNTs was proposed, and polypropylene (PP)/multiwalled CNT (MWCNT) composites with different numbers of layers were prepared with it. The MWCNT dispersion was investigated by scanning electron microscopy and Raman mapping method, and the MWCNT orientation was quantified by Raman spectroscopy. The influences of the dispersion and orientation of MWCNTs on the electrical conductivity and crystallization behavior of the composites were investigated. The results showed that the anisotropic conducting properties of the multilayered composites varied distinguishably with the increase of layer numbers and rotation speed. Furthermore, the degree of crystallinity of PP increased when the layer number increased from 1 to 729. All of these results suggest that with the increase of the layer numbers and the rotation speed, the dispersion and orientation of MWCNTs in PP matrix improve greatly. Overall, we provide an efficient and practical approach to control the dispersion and orientation of CNT in polymer matrix, which has a promising application prospect in the field of plastic processing.

Formation of various crystalline structures in a polypropylene/polycarbonate in situ microfibrillar blend during the melt second flow

A special shell–core structure is formed in PP/PC/β-NA composites, which has huge potential for the improvement of mechanical performance.

Graphene-Induced Oriented Interfacial Microstructures in Single Fiber Polymer Composites

Interfacial interactions between the polymer and graphene are pivotal in determining the reinforcement efficiency in the graphene-enhanced polymer nanocomposites. Here, we report on the dynamic process of graphene-induced oriented interfacial crystals of isotactic polypropylene (iPP) in the single fiber polymer composites by means of polarized optical microscopy (POM) and scanning electron microscopy (SEM). The graphene fibers are obtained by chemical reduction of graphene oxide fibers, and the latter is produced from the liquid crystalline dispersion of graphene oxide via a wet coagulation route. The lamellar crystals of iPP grow perpendicular to the fiber axis, forming an oriented transcrystalline (TC) interphase surrounding the graphene fiber. Various factors including the diameter of graphene fibers, crystallization temperature, and time are investigated. The dynamic process of polymer transcrystallization surrounding the graphene fiber is studied in the temperature range 124-132 °C. The Lauritzen-Hoffman theory of heterogeneous nucleation is applied to analyze the transcrystallization process, and the fold surface free energy is determined. Study into microstructures demonstrates a cross-hatched lamellar morphology of the TC interphase and the strong interfacial adhesion between the iPP and graphene. Under appropriate conditions, the β-form transcrystals occur whereas the α-form transcrystals are predominant surrounding the graphene fibers.

The Influence of Processing and the Polymorphism of Lignocellulosic Fillers on the Structure and Properties of Composite Materials-A Review

Cellulose is the most important and the most abundant plant natural polymer. It shows a number of interesting properties including those making it attractive as a filler of composite materials with a thermoplastic polymer matrix. Production of such composite materials, meeting the standards of green technology, has increased from 0.36 million tons in 2007 to 2.33 million tons in 2012. It is predicted that by 2020 their production will reach 3.45 million tons. Production of biocomposites with lignocellulosic components poses many problems that should be addressed. This paper is a review of the lignocellulosic materials currently used as polymer fillers. First, the many factors determining the macroscopic properties of such composites are described, with particular attention paid to the poor interphase adhesion between the polymer matrix and a lignocellulosic filler and to the effects of cellulose occurrence in polymorphic varieties. The phenomenon of cellulose polymorphism is very important from the point of view of controlling the nucleation abilities of the lignocellulosic filler and hence the mechanical properties of composites. Macroscopic properties of green composites depend also on the parameters of processing which determine the magnitude and range of shearing forces. The influence of shearing forces appearing upon processing the supermolecular structure of the polymer matrix is also discussed. An important problem from the viewpoint of ecology is the possibility of composite recycling which should be taken into account at the design stage. The methods for recycling of the composites made of thermoplastic polymers filled with renewable lignocellulosic materials are presented and discussed. This paper is a review prepared on the basis of currently available literature which describes the many aspects of the problems related to the possibility of using lignocellulosic components for production of composites with polymers.