Structure–property relation in poly(p-phenylene terephthalamide) (PPTA) fibers

Fabricating strong and tough aramid fibers by small addition of carbon nanotubes

Synthetic high-performance fibers present excellent mechanical properties and promising applications in the impact protection field. However, fabricating fibers with high strength and high toughness is challenging due to their intrinsic conflicts. Herein, we report a simultaneous improvement in strength, toughness, and modulus of heterocyclic aramid fibers by 26%, 66%, and 13%, respectively, via polymerizing a small amount (0.05 wt%) of short aminated single-walled carbon nanotubes (SWNTs), achieving a tensile strength of 6.44 ± 0.11 GPa, a toughness of 184.0 ± 11.4 MJ m^-3, and a Young's modulus of 141.7 ± 4.0 GPa. Mechanism analyses reveal that short aminated SWNTs improve the crystallinity and orientation degree by affecting the structures of heterocyclic aramid chains around SWNTs, and in situ polymerization increases the interfacial interaction therein to promote stress transfer and suppress strain localization. These two effects account for the simultaneous improvement in strength and toughness.

Effect of thermally induced microstructural changes on the mechanical properties and ballistic performance of poly (p-phenylene terephthalamide) fibers

Microstructural variations have a strong influence on the load transfer capacity of the high-performance polymeric fibers, which is also reflected in their ballistic property changes. The focus of the present study is to investigate thermally induced microstructural changes and their reflection on the mechanical properties and theoretical ballistic limit of poly ( p-phenylene terephthalamide) fibers by a correlation. From the quantitative analysis of XRD, thermally induced changes in unit cell a-dimension show profound sensitivity in affecting the tenacity and modulus of the fibers. Based on the physicochemical changes in FTIR and FESEM analysis, significant surface deterioration and changes in the chemical network are observed. However, dimensional variations of the crystal structure along a-direction show a stronger influence than the chemical and morphological changes, reflecting sigmoidal responses with tenacity, modulus and theoretical V50 by correlations. As an effect of unit cell dimensional variation, changes in crystallinity are resulted and lead to the loss in theoretical ballistic limit of the fibers by following first-order kinetics. Lastly, angular separation and (200) orientation angle are determined to build a global correlation with modulus and theoretical ballistic limit for quickly decoding macro-changes in terms of micro-properties. The given correlations can help to identify crystallographic transformations upon other induction techniques and view their effect on mechanical and ballistic parameters. In addition, the given approach can be extended for different ballistic materials under any environmental conditions.

Anisotropic atomistic shock response mechanisms of aramid crystals

Aramid fibers composed of poly(p-phenylene terephthalamide) (PPTA) polymers are attractive materials due to their high strength, low weight, and high shock resilience. Even though they have widely been utilized as a basic ingredient in Kevlar, Twaron, and other fabrics and applications, their intrinsic behavior under intense shock loading is still to be understood. In this work, we characterize the anisotropic shock response of PPTA crystals by performing reactive molecular dynamics simulations. Results from shock loading along the two perpendicular directions to the polymer backbones, [100] and [010], indicate distinct shock release mechanisms that preserve and destroy the hydrogen bond network. Shocks along the [100] direction for particle velocity U_p < 2.46 km/s indicate the formation of a plastic regime composed of shear bands, where the PPTA structure is planarized. Shocks along the [010] direction for particle velocity U_p < 2.18 km/s indicate a complex response regime, where elastic compression shifts to amorphization as the shock is intensified. While hydrogen bonds are mostly preserved for shocks along the [100] direction, hydrogen bonds are continuously destroyed with the amorphization of the crystal for shocks along the [010] direction. Decomposition of the polymer chains by cross-linking is triggered at the threshold particle velocity U_p = 2.18 km/s for the [010] direction and U_p = 2.46 km/s for the [100] direction. These atomistic insights based on large-scale simulations highlight the intricate and anisotropic mechanisms underpinning the shock response of PPTA polymers and are expected to support the enhancement of their applications.

Recycling of High-Value-Added Aramid Nanofibers from Waste Aramid Resources via a Feasible and Cost-Effective Approach

High-performance aramid fibers are extensively applied in the civil and military fields. A great deal of waste aramid resources originating from the manufacturing process, spare parts, or end of life cycle are wrongly disposed (i.e., landfill, smash, fibrillation), causing a waste of valuable resources as well as severe environmental pollution. Although aramid nanofibers (ANFs) have recently been recently reported as one of the most promising building blocks due to their excellent properties, they suffer from an extremely high production expenditure, thereby greatly hindering their scale-up application. Herein, in this paper, from a resources-saving and cost-reductional perspective, we present a feasible top-down approach to recycle high value-added ANFs with an affordable cost from various waste aramid resources. The results indicate that although the reclaimed ANFs have a molecular weight reduction of 8.1% compared with the recycled aramid fibers, they still exhibit a molecular weight of 43.0 kg·mol^-1 that represents the highest value compared to other methods. It is noteworthy that the fabrication cost of ANFs is significantly reduced (∼7 times) due to the reclamation of waste aramid fibers instead of the expensive virgin aramid fibers. The obtained ANFs show impressive tensile strength (149.2 MPa) and toughness (10.43 MJ·m^-3), excellent thermal stabilities (T_d of 542 °C), and a high specific surface area (65.2 m²·g^-1), which endows them to be promising candidates for constructing advanced materials. Compared to the aramid pulp obtained by the traditional recycling method, ANFs show significant advantages in dimensional homogeneity, aspect ratio, dispersibility, film-forming property, and especially the excellent properties of the ANF film. In addition, the scale-up preparation of ANFs from the recycled waste aramid fibers is carried out, demonstrating it is highly economically viable. Therefore, this work provides a highly feasible and cost-effective recycle system to reclaim the waste aramid resources together with significantly reducing the preparation cost of ANFs.

Strong graphene oxide nanocomposites from aqueous hybrid liquid crystals

Combining polymers with small amounts of stiff carbon-based nanofillers such as graphene or graphene oxide is expected to yield low-density nanocomposites with exceptional mechanical properties. However, such nanocomposites have remained elusive because of incompatibilities between fillers and polymers that are further compounded by processing difficulties. Here we report a water-based process to obtain highly reinforced nanocomposite films by simple mixing of two liquid crystalline solutions: a colloidal nematic phase comprised of graphene oxide platelets and a nematic phase formed by a rod-like high-performance aramid. Upon drying the resulting hybrid biaxial nematic phase, we obtain robust, structural nanocomposites reinforced with graphene oxide.

Hydrogen Bond Preserving Stress Release Mechanism Is Key to the Resilience of Aramid Fibers

Ab initio molecular dynamics simulations of shock loading on poly(p-phenylene terephthalamide) (PPTA) reveal stress release mechanisms based on hydrogen bond preserving structural phase transformation (SPT) and planar amorphization. The SPT is triggered by [100] shock-induced coplanarity of phenylene groups and rearrangement of sheet stacking leading to a novel monoclinic phase. Planar amorphization is generated by [010] shock-induced scission of hydrogen bonds leading to disruption of polymer sheets, and trans-to-cis conformational change of polymer chains. In contrast to the latter, the former mechanism preserves the hydrogen bonding and cohesiveness of polymer chains in the identified novel crystalline phase preserving the strength of PPTA. The interplay between hydrogen bond preserving (SPT) and nonpreserving (planar amorphization) shock release mechanisms is critical to understanding the shock performance of aramid fibers.

Study on Crystallization Behaviors and Properties of F-III Fibers during Hot Drawing in Supercritical Carbon Dioxide

In order to obtain F-III fibers with high mechanical properties, pristine F-III fibers were hot drawn at the temperature of 250 °C, pressure of 14 MPa, tension of 6 g·d⁻¹, and different times, which were 15 min, 30 min, 45 min, 60 min, 75 min, 90 min, and 105 min, respectively, in supercritical carbon dioxide (Sc-CO₂) in this article. All the samples, including the pristine and treated F-III fibers, were characterized by a mechanical performance tester, wide-angle X-ray scattering (WAXS), small-angle X-ray scattering (SAXS), and thermogravimetric analysis (TGA). The results showed that the thermal stability of F-III fibers was enhanced to some extent, and the tensile strength and modulus of F-III fibers had great changes as the extension of treatment time during hot drawing in Sc-CO₂, although the treatment temperature was lower than the glass transition temperature (Tg) of F-III fibers. Accordingly, the phase fraction, orientation factor f_c of the (110) crystal plane, fibril length l_f, and misorientation angle B_φ of all the samples were also investigated. Fortunately, the hot drawing in Sc-CO₂ was successfully applied to the preparation of F-III fibers with high mechanical properties.

Effect of Different Pressures on Microstructure and Mechanical Performance of F-III Fibers in Supercritical Carbon Dioxide Fluid

F-III fibers were treated at different pressures in supercritical carbon dioxide fluid and all samples including untreated and treated F-III fibers were characterized by a mechanical performance tester, wide-angle X-ray scattering and small-angle X-ray scattering. By studying the relationship between mechanical performance and microstructural changes of the samples, it was found that microstructural change was the main cause of variation in mechanical performance. Results revealed that the maximum tensile strength and modulus of F-III fibers were acquired at 14 MPa within the pressure range of 8 MPa to 16 MPa when the temperature, tension and time were 250 °C, 6 g·d⁻¹ and 40 min, respectively. Correspondingly, the microstructures of the samples, including the phase fraction, crystal size, orientation factor, fibril radius, fibril length and misorientation angle, have been investigated. It was fortunate that the supercritical carbon dioxide fluid could be used as a medium during the hot-stretch process to improve the mechanical performance of F-III fibers, although the treatment temperature was lower than the glass transition temperature of the F-III fibers.

Solvation structure of poly-m-phenyleneisophthalamide (PMIA) in ionic liquids

Polyaramids are a class of high-performance polymers, known for their high mechanical strength and chemical and thermal stability. Their ability to create a network of intermolecular hydrogen bonds causes them to be very poorly soluble in conventional solvents. Hazardous solvents such as N-methylpyrrolidone (NMP) and dimethylacetamide (DMA), in combination with an inorganic salt such as CaCl2, are currently used for the synthesis and processing of polyaramids. Ionic liquids are proposed as suitable greener alternatives. In this work, we studied the solubility and dissolution mechanism of the meta-oriented polyaramid poly-m-phenyleneisophthalamide (PMIA) in a wide range of ionic liquids. It was found that, similarly to cellulose, PMIA could be dissolved readily and in large amounts in ionic liquids containing a strongly coordinating anion (such as chloride, acetate and dialkylphosphate) and an imidazolium cation. Hydrogen bonding between the anion and the amide NH of PMIA is the main solvent-solute interaction. An odd-even effect in solubility occurred when altering the length of the side chains on the imidazolium cation. Furthermore, it was found that the presence of hydrogen bond donating CH moieties on the cation is a necessary condition for dissolution. The exact role of these hydrogen bond donors was investigated by FTIR and 13C NMR spectroscopy. It was found that there is no significant interaction between the hydrogen atoms of the imidazolium ring and the amide carbonyl groups. Rather, the hydrogen bond donors are needed to stabilize the solvation shell around PMIA through alternating cation-anion interactions.

In Situ Complex with by-product HCl and Release Chloride Ions to Dissolve Aramid

Because of the strong hydrogen-bond interaction among macromolecular chains, the addition of chloride salts is generally needed to offer Cl^- ions for the dissolution of aromatic polyamides. In this paper, poly-(benzimidazole-terephthalamide) which complexed with by-product HCl during polymerization (PABI-HCl) was prepared and imidazole compound as cosolvent was added into dimethylacetamide (DMAc) to dissolve PABI-HCl. Due to stronger affinity to protons, imidazole compound could in-situ complex with HCl of PABI-HCl and form imidazolium hydrochloride. Then imidazolium hydrochloride would ionize and produce much free Cl^- ions which acted as stronger hydrogen-bond acceptor to disrupt interaction among macromolecular chains. As a result, solubility of PABI-HCl in DMAc was improved significantly in existence of small amount of imidazole compound. Moreover, DMAc-imidazole mixture was utlized for synthesis of different kinds of aramids and no precipitation was observed with progress of the reaction. So the mixture was suitable to be utlized as solvent for polymerization of aramid.

Synthesis and characterization of semiaromatic copolyamide 10T/1014 with high performance and flexibility

Poly (decamethylene terephthalamide) (PA10T) is a kind of engineering plastics with high strength and high modulus, but one of its disadvantages is its low elongation at break. In order to improve the flexibility of PA10T, one aliphatic comonomer with a long alkyl chain is introduced to the molecular chain of PA10T. Then long chain semiaromatic copolyamides 10T/1014 were synthesized with different contents of 1014 units by polycondensation reaction of 1,10-diaminodecane, terephthalic acid and 1,12-dodecanedicarboxylic acid in deionized water. The intrinsic viscosities of the resultant polyamides ranged from 0.90 to 1.03 dL/g were obtained. The chemical and crystal structures of the copolymers were characterized by FTIR, ¹H-NMR and WAXD. These copolyamides exhibited outstanding thermal properties with melting points range of 306–295 °C and degradation temperatures range of 479–472 °C at maximum degradation rate, and also have a wider processing window than PA10T. The tensile strength of PA10T/1014 copolymers decreased gradually from 80.02 to 72.95 MPa as the content of 1014 units increasing from 5 to 20 mol %, while the elongation at break increased significantly from 57 to 150%. The moisture content of 10T/1014 copolyamides decreased with increasing the 1014 unit contents. It suggests that 10T/1014 copolyamides could be a kind of promising heat-resistant engineering thermoplastic in the future applications.

High strength films from oriented, hydrogen-bonded "graphamid" 2D polymer molecular ensembles

The linear polymer poly(p-phenylene terephthalamide), better known by its tradename Kevlar, is an icon of modern materials science due to its remarkable strength, stiffness, and environmental resistance. Here, we propose a new two-dimensional (2D) polymer, “graphamid”, that closely resembles Kevlar in chemical structure, but is mechanically advantaged by virtue of its 2D structure. Using atomistic calculations, we show that graphamid comprises covalently-bonded sheets bridged by a high population of strong intermolecular hydrogen bonds. Molecular and micromechanical calculations predict that these strong intermolecular interactions allow stiff, high strength (6–8 GPa), and tough films from ensembles of finite graphamid molecules. In contrast, traditional 2D materials like graphene have weak intermolecular interactions, leading to ensembles of low strength (0.1–0.5 GPa) and brittle fracture behavior. These results suggest that hydrogen-bonded 2D polymers like graphamid would be transformative in enabling scalable, lightweight, high performance polymer films of unprecedented mechanical performance.

Toward high-performance poly(para-phenylene terephthalamide) (PPTA)-based composite paper via hot-pressing: the key role of partial fibrillation and surface activation

Hot-pressing is in favor of fibrillation and property enhancement for para-aramid fiber based composite.

Mechanochemical synthesis of two-dimensional aromatic polyamides

2D aromatic polyamides (2DAPAs) were synthesized for the first time via a facile mechanochemical route under solvent-free and room temperature conditions.

Ultrahigh strength and modulus copolyamide films with uniaxially cold-drawing induced molecular orientation

The tensile strength of polymer films is generally lower than 200 MPa. Copolyamide (CPA) films with ultrahigh strength (approximately 317–865 MPa) and high modulus (approximately 3.96–11.76 GPa) were obtained by uniaxial cold-drawing and heat treatment. The relationship between structures and properties in the orientation state was also investigated. The results of Fourier transform infrared (FTIR) spectroscopy indicate that hydrogen bonding interactions change a little with drawing. Wide-angle X-ray diffraction patterns show orientational stretch induces π–π ordered packing after drawing 100%. The tensile strength and modulus of the drawn CPA films are improved approximately 41%–173% and 9%–197% compared to undrawn films. Dichroic ratios obtained under polarized FTIR spectroscopy represent overall orientation factors. The decrease of dichroic ratios at about 3300 cm−1 and 1650 cm−1 and the increase of dichroic ratios at 1515 cm−1 prove that the orientation of macromolecular chains is improved along stretch direction. What’s more, the degree of orientation is further increased after heat treatment, which is the phenomenon of spontaneous orientation. The degree of spontaneous orientation increases with the increase of cold-drawing ratio. Thus, the initial orientation in cold-drawing and spontaneous orientation during heat treatment leads to ultrahigh modulus and high strength.

Effects of a trans- or cis-cyclohexane unit on the thermal and rheological properties of semi-aromatic polyamides

Polyamides containing trans-formation cyclohexane unit was found to have better physical performance than that of sample with cis-formation such as mechanical, thermal and oxidation resistance properties etc.

A new approach to the preparation of poly(p-phenylene terephthalamide) nanofibers

Poly(p-phenylene terephthalamide) nanofibers were prepared via a polymerization induced self-assembly process with the assistance of methoxy polyethylene glycol (mPEG).

In situ synchrotron small- and wide-angle X-ray study on the structural evolution of Kevlar fiber under uniaxial stretching

In situ SAXS and WAXS study on the structural evolution and mechanism of two different Kevlar fibers during stretching.

Pre-drawing induced evolution of phase, microstructure and property in para-aramid fibres containing benzimidazole moiety

Copoly(p-phenylene-benzimidazole-terephthalamide) (PBIA) fibre was spun by wet-spinning and drawn in a coagulating bath with different pre-drawing ratios (R).

The evolution of structure and properties for copolyamide fibers–containing benzimidazole units during the decomplexation of hydrogen chloride

A diamine monomer 2-(4-aminophenyl)-5-aminobenzimidazole (PABZ) was introduced to modify poly( p-phenylene terephthalamide) by copolymerization, and corresponding aromatic copolyamide fibers were prepared by wet spinning. Thermogravimetric analysis showed that the benzimidazole units of the as-spun copolyamide fibers can complex with hydrogen chloride (HCl) to form protonated benzimidazole units, and the decomplexation takes place above 280°C. It is interesting that the crystal orientation, crystallite size, and tensile strength increase significantly during the decomplexation. Fourier transform infrared spectroscopy proved that the decomplexation leads to the release of the electron donor C=N, which can form hydrogen bonding with NH in the PABZ unit. After removing HCl, the copolyamide fibers exhibit better planarity and stronger π–π conjugation between benzimidazole and benzene rings, which is conducive to the formation of π–π stacking. Thus, we suggest that the newly formed hydrogen bonding and the enhanced π–π stacking induce the closely packing and spontaneous orientation of the macromolecular chains, which lead to the sharp improvement of the tensile strength.